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1 Introduction The most cost-effective analysis activity is accurately recalling and comprehending what has gone before. 1.1 Overview In 1969, man travelled to the moon and back, using maths invented by Kepler, Newton and Einstein to calculate trajectories hundreds of thousands of miles long and spacecraft with less on-board computing power than today’s pocket calculator. With today’s computing power and the mathematical frameworks handed down to us by Newton and Lagrange, it is scarcely credible that the motor car, itself over 100 years old, can exercise so many minds and still show scope for improvement. Yet we are still repeating errors in the dynamic design of our vehicles that were made in the 1960s. Some recent car designs, not named for legal reasons, exist that reproduce with distressing familiarity the abrupt rearward transfer of roll moment prototyped by the early Triumph Vitesse and Chevrolet Corvair. Vehicle manufacturers are not currently forced by legislation to achieve a measurable standard of vehicle handling and stability. International standards exist that outline procedures for proving ground tests with new vehicles but these are nothing more than recommendations. Vehicle manufacturers make use of many of the tests but in the main will develop and test vehicles using in-company experience and knowledge to define the test programme. In the absence of legislated standards, vehicle manufacturers are driven by market forces. Journalists report favourably on vehicles they enjoy driving – whether or not these are safe in the hands of the general public – and the legal profession seeks every opportunity to blur the distinction between bad driving and poor vehicle design. Matters are further complicated by market pressures driving vehicle designs to be too tall for their width – city cars and sport-utility vehicles have this disadvantage in common. The growth in media attention and reporting to the public is undoubtedly significant. In recent years the most well-publicized example of this was the reported rollover of the Mercedes A-Class during testing by the motoring press (Figure 1.1). The test involves a slalom type manoeuvre and became popularly known as the ‘elk test’. Criticisms of the manoeuvre being overly severe were addressed by suggesting that it represents a panic swerve around a fictional elk on Scandinavian roads. The media attention was little short of disastrous for Mercedes as the car was already in production and thousands were recalled and modified. The fact that following modification the car passed the test and that Mercedes were also able to demonstrate that competitive vehicles in that class also failed the test was barely noticed. By that stage the damage had already been done.
2 Multibody Systems Approach to Vehicle Dynamics It seems to the authors there are two camps for addressing the vehicle dynamics problem. In one is the practical ride and handling expert. Skilled at the driving task and able to project themselves into the minds of a variety of different possible purchasers of the vehicle, they are able to quickly take an established vehicle design and adjust its character to make it acceptable for the market into which it will be launched. Rarely, though, are experts from this camp called upon to work in advance on the concept or detail of the vehicle design. The second camp contains theoretical vehicle dynamics experts. They are skilled academics in the mould of Leonard Segel who in 1956 published his ‘Theoretical prediction and experimental substantiation of the responses of the automobile to steering control’ (Segel, 1956). Typical of the vehicles available at that time is the Chevrolet Bel-Air convertible shown in Figure 1.2. They were rarely commended for their dynamic qualities. Segel’s work, and that of others from this era including the earlier work ‘Road manners of the modern motor car’ (Olley, 1945), made way for all Fig. 1.1 Rollover of the Mercedes A-Class (courtesy of Auto Motor und Sport) Fig. 1.2 1957 Chevrolet Bel-Air convertible
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1<br />
Introduction<br />
The most cost-effective analysis activity is accurately recalling and comprehending<br />
what has gone before.<br />
1.1 Overview<br />
In 1969, man travelled to the moon and back, using maths invented by<br />
Kepler, Newton and Einstein to calculate trajectories hundreds of thousands<br />
of miles long and spacecraft with less on-board computing power<br />
than today’s pocket calculator. With today’s computing power and the<br />
mathematical frameworks handed down to us by Newton and Lagrange, it<br />
is scarcely credible that the motor car, itself over 100 years old, can exercise<br />
so many minds and still show scope for improvement. Yet we are still<br />
repeating errors in the dynamic design of our vehicles that were made in<br />
the 1960s. Some recent car designs, not named for legal reasons, exist that<br />
reproduce with distressing familiarity the abrupt rearward transfer of roll<br />
moment prototyped by the early Triumph Vitesse and Chevrolet Corvair.<br />
Vehicle manufacturers are not currently forced by legislation to achieve a<br />
measurable standard of vehicle handling and stability. International standards<br />
exist that outline procedures for proving ground tests with new vehicles<br />
but these are nothing more than recommendations. Vehicle manufacturers<br />
make use of many of the tests but in the main will develop and test vehicles<br />
using in-company experience and knowledge to define the test programme.<br />
In the absence of legislated standards, vehicle manufacturers are driven by<br />
market forces. Journalists report favourably on vehicles they enjoy driving –<br />
whether or not these are safe in the hands of the general public – and the<br />
legal profession seeks every opportunity to blur the distinction between<br />
bad driving and poor vehicle design. Matters are further complicated by<br />
market pressures driving vehicle designs to be too tall for their width – city<br />
cars and sport-utility vehicles have this disadvantage in common.<br />
The growth in media attention and reporting to the public is undoubtedly<br />
significant. In recent years the most well-publicized example of this was<br />
the reported rollover of the Mercedes A-Class during testing by the motoring<br />
press (Figure 1.1). The test involves a slalom type manoeuvre and<br />
became popularly known as the ‘elk test’. Criticisms of the manoeuvre<br />
being overly severe were addressed by suggesting that it represents a panic<br />
swerve around a fictional elk on Scandinavian roads.<br />
The media attention was little short of disastrous for Mercedes as the car was<br />
already in production and thousands were recalled and modified. The fact<br />
that following modification the car passed the test and that Mercedes were<br />
also able to demonstrate that competitive vehicles in that class also failed the<br />
test was barely noticed. By that stage the damage had already been done.