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148 Multibody Systems Approach to Vehicle Dynamics<br />

events. It is strongly suggested that the simplest interpretations of the<br />

vehicle kinematic measures be used and comparisons drawn between these<br />

simple measures. For comprehending the effects on a full vehicle, a full<br />

vehicle model is recommended.<br />

4.1.6 Component loading environment<br />

Multibody systems models of the quarter vehicle type are often used to distribute<br />

design loads through the different suspension members with a view<br />

to sizing them intelligently in the first instance. A distinction needs to be<br />

drawn between design loads and service loads when discussing multibody<br />

systems analyses for this purpose. Design loads are calculated by postulating<br />

notional extremes for possible loads that may be induced in reality. An<br />

example of this might be the case where a car has been parked between two<br />

kerbs, between which it is a snug fit, and the driver then applies maximum<br />

effort to the handwheel. The exact philosophy for the selection and implementation<br />

of design loads is typically historical; they have been empirically<br />

defined and honed over many years of development experience. In practice<br />

they often correspond to events described as ‘extreme service loads’ or<br />

‘abuse loads’. They are events that the vehicle must survive but may need<br />

some attention immediately following it; in the steering example given, the<br />

steering alignment may be distorted by events but the vehicle would probably<br />

be required to remain capable of being driven. In industry many companies<br />

have standard cases such as the 3g bump case where the static wheel<br />

load is factored up to represent dynamic abuse situations such as striking a<br />

road hump at speed. The specification of abuse loads can be traced back to<br />

a publication in the Automobile Engineer by Garrett (1953) where a range<br />

of recommended wheel loads were proposed for the design of vehicles of<br />

that period. Design loads are frequently viewed as ‘one-off’ events in the<br />

life of the vehicle.<br />

In contrast to design loads, there is another category of loads to which the<br />

vehicle is exposed. These are the service loads. This is the loading environment<br />

to which the vehicle is subject during its durability sign-off testing.<br />

Durability sign-off criteria vary widely but they typically consist of a specified<br />

number of repetitions of different events at prescribed speeds and<br />

loading conditions. They induce a large number of repetitions of events<br />

that are probably more commonplace in the life of a vehicle – driving up<br />

kerbs, for example. In contrast to the design events, the vehicle is expected to<br />

emerge largely undamaged from the durability sign-off procedure –<br />

although no expectation of remaining service life is usually associated with<br />

durability sign-off. The relationship between durability sign-off criteria<br />

and actual usage of the vehicle is another question entirely; durability signoff<br />

procedures themselves are often compiled in the light of historical warranty<br />

costs and other such influences.<br />

There is, then, a key difference between design and service events. The<br />

design events are slightly fictitious and are usually analysed using a static<br />

or quasi-static procedure. While of questionable ‘accuracy’ they are of<br />

tremendous value. They may be calculated with the scarcest data about the<br />

vehicle and allow the early intelligent sizing of many different components,<br />

once applied to the wheel of a quarter vehicle model and distributed about

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