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Modelling and analysis of suspension systems 139 to the designer are spring and damper calibration. Therefore the preceding analysis would suggest that the softest springs possible, to position the resonant frequency as low as possible, are preferred. In a purely technical sense this is indeed true; however, our vehicles are to have as their primary purpose the transport of people. People in general have a susceptibility to motion sickness for very low frequency motions; this places a practical lower limit on our resonant frequency of something around 0.5 Hz, or 3 rad/s. Given that the human frame is primarily engineered for walking, a more typical value for the resonant frequency of the body mass on the road springs is just over 1 Hz, this being the frequency at which we walk for the majority of the time. This is one of several reasons why babies may be readily nursed to sleep in cars; the motion of the vehicle gives an acceleration environment not unlike being held in the arms of a walking adult. Our real vehicle systems are rarely so straightforward to address as this, however. Real vehicle suspensions have vertical and longitudinal compliance behaviour. Suspension components rotate as well as translate and the sprung mass has rotational as well as translational freedoms. Modern multibody system analysis software allows us to describe the individual components of the system and will automatically calculate the contribution of, for example, sprung mass pitch inertia to the acceleration solution for the body. The software also allows the linearization of the system about an operating point and the calculation of modes of vibration of the system. For example, the longitudinal compliance typically snubs out under hard braking and the fore–aft isolation suffers; proprietary software will allow the calculation of fore–aft resonant frequencies under cruise and braking conditions and their comparison by an intelligent user will explain (and perhaps generate solutions for) harsh behaviour over small obstacles while braking. At no stage with added complexity do the basic rules for dynamic systems break down; there remains a subresonant, stiffness-dominated regime, a resonant, damping-dominated regime and a post-resonant, mass-dominated regime. The software user who keeps a grasp of these basic concepts, while allowing the software to undertake the task of assembling the equations of motion and solving them, is productive within an engineering organization. 4.1.3 Handling load control The simplest possible representation for a vehicle, Body 2, manoeuvring in the ground plane is shown in Figure 4.6. If we break from the full 3D vector notation the following pair of differential equations describes it fully: Σ M2z Izz˙ 2z Σ F m ( V˙ V ) 2y 2 2y 2x 2z (4.28) (4.29) These equations, their significance and a more formal derivation are well described in the seminal IME paper (Segel, 1956). The formulation states that yaw acceleration is the applied yaw moments divided by the yaw inertia of the vehicle, and that lateral acceleration is the applied lateral forces

140 Multibody Systems Approach to Vehicle Dynamics O 1 X 1 GRF O 2 G 2 Y 1 Y 2 X 2 V x 2 F y V y 2 z2 F y Fig. 4.6 The simplest possible representation of a vehicle manoeuvring in the ground plane divided by the mass of the vehicle. The additional term in the lateral force expression reflects a body-centred formulation, which is more convenient when the model is expanded to more than the 2 degrees of freedom shown. The two equations are correctly referred to as a 2-degree-of-freedom (‘2 DOF’) model; they are sometimes referred to as a ‘bicycle’ model but the authors dislike this description since it implies that the description may be suitable for two-wheeled vehicles, which it most certainly is not. Even with this simplest possible representation, it can be seen that the vehicle may be thought of as a free-floating ‘puck’ (as used in ice hockey), to which forces are applied by the tyres in order to manipulate its heading and direction. To many casual observers it appears that the vehicle runs on little ‘rails’ provided by the tyres and that the function of the tyres is simply to provide a cushion of air beneath the steel wheel rims. This is simply not so, and examination of the behaviour of rally cars in the hands of skilled drivers reveals behaviour which visually resembles that of a hovercraft. All vehicles on pneumatic tyres behave as the rally cars behave, adopting a sideslip angle to negotiate even the slightest curve. Since this angle is typically less than a degree it is not always apparent to the untrained observer; it may, however, be seen on high speed, steady corners such as motorway interchanges if vehicles are observed attentively. The generation of the forces necessary to initiate the turn, to constrain the vehicle at the correct sideslip angle and to return it to the straight-running condition is the role of the tyres. In order to successfully control the vehicle, however, those loads must be transmitted to the sprung mass. This is a key role for the vehicle suspension system. Close examination of the vehicle behaviour described by the equations above can demonstrate the slight phasing of the forces necessary to allow the vehicle to accelerate in yaw and be constrained to the desired yaw

Modelling and analysis of suspension systems 139<br />

to the designer are spring and damper calibration. Therefore the preceding<br />

analysis would suggest that the softest springs possible, to position the<br />

resonant frequency as low as possible, are preferred.<br />

In a purely technical sense this is indeed true; however, our vehicles are to<br />

have as their primary purpose the transport of people. People in general<br />

have a susceptibility to motion sickness for very low frequency motions;<br />

this places a practical lower limit on our resonant frequency of something<br />

around 0.5 Hz, or 3 rad/s. Given that the human frame is primarily engineered<br />

for walking, a more typical value for the resonant frequency of the<br />

body mass on the road springs is just over 1 Hz, this being the frequency at<br />

which we walk for the majority of the time. This is one of several reasons<br />

why babies may be readily nursed to sleep in cars; the motion of the<br />

vehicle gives an acceleration environment not unlike being held in the arms<br />

of a walking adult.<br />

Our real vehicle systems are rarely so straightforward to address as this, however.<br />

Real vehicle suspensions have vertical and longitudinal compliance<br />

behaviour. Suspension components rotate as well as translate and the sprung<br />

mass has rotational as well as translational freedoms. Modern multibody<br />

system analysis software allows us to describe the individual components<br />

of the system and will automatically calculate the contribution of, for<br />

example, sprung mass pitch inertia to the acceleration solution for the body.<br />

The software also allows the linearization of the system about an operating<br />

point and the calculation of modes of vibration of the system. For example,<br />

the longitudinal compliance typically snubs out under hard braking and the<br />

fore–aft isolation suffers; proprietary software will allow the calculation of<br />

fore–aft resonant frequencies under cruise and braking conditions and their<br />

comparison by an intelligent user will explain (and perhaps generate solutions<br />

for) harsh behaviour over small obstacles while braking.<br />

At no stage with added complexity do the basic rules for dynamic systems<br />

break down; there remains a subresonant, stiffness-dominated regime, a<br />

resonant, damping-dominated regime and a post-resonant, mass-dominated<br />

regime. The software user who keeps a grasp of these basic concepts, while<br />

allowing the software to undertake the task of assembling the equations of<br />

motion and solving them, is productive within an engineering organization.<br />

4.1.3 Handling load control<br />

The simplest possible representation for a vehicle, Body 2, manoeuvring in<br />

the ground plane is shown in Figure 4.6. If we break from the full 3D vector<br />

notation the following pair of differential equations describes it fully:<br />

Σ M2z Izz˙<br />

2z<br />

Σ F m ( V˙<br />

V<br />

)<br />

2y 2 2y 2x 2z<br />

(4.28)<br />

(4.29)<br />

These equations, their significance and a more formal derivation are well<br />

described in the seminal IME paper (Segel, 1956). The formulation states<br />

that yaw acceleration is the applied yaw moments divided by the yaw inertia<br />

of the vehicle, and that lateral acceleration is the applied lateral forces

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