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Targeted Cleaning

Chematic® Formulated Detergents targets the tough-to-clean residues of the Pharmaceutical inndustry.

Chematic® Formulated Detergents targets the tough-to-clean residues of the Pharmaceutical inndustry.

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SCIENCE<br />

CLEANING<br />

Achieve significant time and cost savings by using<br />

Chematic ® for effective cleaning processes.<br />

Equipment cleaning after processing Eudragit ® L, FS & S and Eudragit ®<br />

RL/RS, Eudragit ® NE/NM formulations is now an efficient and safe process.<br />

Custom formulated detergents have been developed by Dober, in close<br />

cooperation with Evonik. Chematic ® Cleaners provide optimized cleaning<br />

results with minimum efforts. Chematic Cleaners take advantage of a special<br />

detergent system, which targets removal of both the Eudragit polymers and<br />

associated excipients.<br />

strategic partnership<br />

Evonik and Dober have a strategic partnership<br />

combining Evonik’s know-how in functional<br />

polymers and drug delivery systems with<br />

Dober’s unique approach to cleaning science.


CLEANING EFFICIENCY<br />

The optimal combination of Time, Action, Chemistry and Temperature<br />

in all Chematic Cleaners provides best in class cleaning results.<br />

Time<br />

Less Time<br />

No scrubbing, less cleaning cycles<br />

No haze from TiO 2<br />

or iron oxides<br />

action<br />

chemistry<br />

temperature<br />

Less Action<br />

Automated WIP/CIP processes<br />

Mild Chemistry<br />

Optimized for Eudragit polymers<br />

Cost saving<br />

Regulatory Compliant<br />

Low Temperature<br />

<strong>Cleaning</strong> at temperatures below 50˚C<br />

Applicable for manual processes<br />

Efficiency<br />

• <strong>Cleaning</strong> time reduced by more than 65%<br />

• Energy savings of about 70%<br />

• Equipment down time minimized<br />

• Reduced labor costs<br />

• Simplified procedures<br />

• Maximize use of assets<br />

Reliability<br />

• Consistent results<br />

• GMP compliant<br />

• Robust cleaning process


Applications<br />

Chematic ® NE/NM cleaner<br />

Eudragit ® polymers<br />

Eudragit ® NE 30 D<br />

Eudragit ® NE 40 D<br />

Eudragit ® NM 30 D<br />

Recommended<br />

process parameters<br />

Application<br />

concentration /<br />

temperature<br />

Physico-chemical<br />

properties<br />

WIP/CIP<br />

4 – 8% v/v<br />

50 – 60˚ C<br />

pH (10% v/v solution) 11.0 – 12.0<br />

Transparent, amber liquid<br />

Manually<br />

Chematic ® rl/rs cleaner<br />

Eudragit ® polymers Eudragit ® RL 100<br />

Eudragit ® RS 100<br />

Eudragit ® RL 30 D<br />

Eudragit ® RS 30 D<br />

Eudragit ® RL PO<br />

Eudragit ® RS PO<br />

Eudragit ® RL 12,5<br />

Eudragit ® RS 12,5<br />

Recommended<br />

process parameters<br />

Application<br />

concentration /<br />

temperature<br />

Physico-chemical<br />

properties<br />

WIP/CIP<br />

Cold water pre-rinse,<br />

20˚C<br />

4 – 8% v/v<br />

55 – 70˚ C<br />

pH (10% v/v solution) 2.0 – 3.0<br />

Transparent, water-white liquid<br />

Manually<br />

4 – 8% v/v<br />

50 – 60˚ C


Chematic ® l/S cleaner<br />

Eudragit ® polymers Eudragit ® L 100-55<br />

Eudragit ® L30 D-55<br />

Eudragit ® L 100<br />

Eudragit ® L 12,5<br />

Eudragit ® S 100<br />

Eudragit ® S 12,5<br />

Eudragit ® FS 30 D<br />

Recommended<br />

process parameters<br />

Application<br />

concentration /<br />

temperature<br />

Physico-chemical<br />

properties<br />

WIP/CIP<br />

Cold water pre-rinse,<br />

20 – 30˚C<br />

4 – 6% v/v<br />

50 – 60˚ C<br />

Cold water post-rinse,<br />

20 – 30˚C<br />

pH (6% v/v solution) 10.60 – 11.60<br />

Manually<br />

Cold water pre-rinse,<br />

20 – 30˚C<br />

4 – 6% v/v<br />

20 – 50˚ C<br />

Clear, light yellow to amber liquid<br />

Cold water post-rinse,<br />

20 – 30˚C


APPLICATION CLEANING<br />

METHODOLOGY<br />

We are experts in building business efficiencies through the research,<br />

testing, application and training of a proper cleaning process. As a<br />

result of our Application <strong>Cleaning</strong> Methodology (ACM) process, we are<br />

able to deliver not only cleaning benefits, but bottom line improvements.<br />

With every ACM study we perform, we look to achieve a validated state<br />

and cost savings through maximized use of assets, improved operator<br />

safety, reduced cleaning time and eliminated need for re-cleaning.<br />

Client Provides<br />

Data to Chematic<br />

Lab<br />

Application<br />

Chemists Analyze<br />

Data<br />

Chematic Lab<br />

Hypothesizes a<br />

<strong>Cleaning</strong> Plan<br />

Chematic Lab<br />

Performs<br />

<strong>Cleaning</strong> Study<br />

Chematic Lab<br />

Optimizes<br />

<strong>Cleaning</strong> Study<br />

Chematic Lab<br />

Delivers <strong>Cleaning</strong><br />

Recommendations<br />

=<br />

WE ASSIST YOU IN ACHIEVING<br />

$ YOUR TARGETED GOAL:<br />

Our cleaning process recommendations and formulated<br />

detergents are proven to reduce operating costs.


DELIVERING & SUPPORTING<br />

ANALYTICAL CLEANING<br />

VALIDATION RESULTS<br />

WITH THE ANALYTICAL TECH TRANSFER PACKAGE<br />

We go above and beyond in helping our clients achieve a validated state.<br />

As part of our customer offering, we provide our clients an analytical<br />

technical transfer package that includes everything your lab needs to<br />

validate Chematic formulated detergents are effectively removed from<br />

process equipment after a high performance clean.<br />

Adhere to regulatory guidelines<br />

Dober has determined the last to leave<br />

components in our formulated detergents<br />

Chematic detergents have validated HPLC and<br />

TOC analytical test methods including ADE/PDE values<br />

Train customer on how to execute analytical<br />

cleaning process, if needed<br />

Test method transfer protocol performed<br />

simultaneously at Dober’s lab and at customer’s lab<br />

Post test methods transfer, the customer will<br />

receive the test method, transfer data and results package<br />

as part of the Technical Data Package<br />

Achieve validation


CASE STUDY | EUDRAGIT ® NE 30 D -<br />

60” Coating pan<br />

PROBLEM<br />

Time<br />

action<br />

2 - 6 hours manual cleaning<br />

2 hours WIP/CIP cleaning<br />

Inconsistent cleaning impacts scheduling<br />

Labor intensive; resulting in ergonomic issues<br />

chemistry<br />

Residue peels off & blocks perforations<br />

temperature<br />

60°C hot water rinses<br />

CASE STUDY | EUDRAGIT ® RS 30 D -<br />

Fluid Bed<br />

PROBLEM<br />

Time<br />

24 hours manual cleaning<br />

action<br />

Labor intensive; manual process involves power<br />

washing hand scrubbing & disassembly<br />

chemistry<br />

Complicated cleaning procedure with hazardous<br />

detergents<br />

temperature<br />

70-80°C hot water rinses


One production run, dirty hold time 24 hours<br />

Goals<br />

Reduce cleaning time<br />

Improve operator safety<br />

Decrease manual labor<br />

More consistent cleaning<br />

process using CIP<br />

RESULTS<br />

15 - 30 minutes Manual<br />

Under 2 hours WIP/CIP<br />

Significant time and cost savings<br />

Safer process for operators<br />

Improved capacity<br />

Chematic ® NE/NM Cleaner<br />

Detergent dissolves residue<br />

50-60°C rinsing & washing<br />

Cooler water temps<br />

Goals<br />

Reduce down time<br />

Improve safety<br />

Decrease manual labor<br />

Eliminate scrubbing by using<br />

chemical spray wands<br />

Less complex process<br />

Save 20 hours<br />

Significant time and cost savings<br />

Safety improved<br />

No scrubbing<br />

Increased capacity<br />

RESULTS<br />

Chematic ® RL/RS Cleaner<br />

Detergent dissolves residue<br />

20˚C Cold water pre-rinse<br />

50-60°C rinsing & washing<br />

Cooler water temps


CASE STUDY | EUDRAGIT ® L/S Series -<br />

PROBLEM<br />

Coating pan<br />

Time<br />

action<br />

2 - 6 hours manual cleaning<br />

30 minutes - 2 hours WIP/CIP cleaning<br />

Inconsistent cleaning impacts scheduling<br />

Labor intensive; resulting in ergonomic issues<br />

chemistry<br />

temperature<br />

Polymer dissolves completely but pigments<br />

settle back; 2 chemistries needed<br />

Re-cleaning needed - Haze visible on surface<br />

70-80°C hot water rinses<br />

Eudragit ® L , FS & S-Polymer<br />

• Enteric<br />

• Challenging<br />

Detergent:<br />

CHEMATIC L/S<br />

Eudragit ® NE- & NM-Polymer<br />

• pH-independently insoluble<br />

and permeable<br />

• Challenging 1<br />

Detergent:<br />

CHEMATIC NE/NM<br />

PRODUCT<br />

OFFERINGS<br />

Eudragit ® E-Polymer<br />

• Taste masking and<br />

protective coating<br />

Detergent: Contact Evonik<br />

for a specific solution<br />

Eudragit ® RL- & RS-Polymer<br />

• pH-independently insoluble<br />

and permeable<br />

• Challenging 1<br />

Detergent:<br />

CHEMATIC RL/RS


One production run, soil at 40% solids<br />

Goals<br />

Reduce cleaning time<br />

Eliminate scrubbing<br />

Decrease manual labor<br />

No haze from TiO 2<br />

or<br />

Iron Oxides or Talc<br />

20˚C Cold water pre/post-rinse<br />

45-55°C rinsing & washing<br />

RESULTS<br />

Under 30 minutes Manual<br />

1 hour WIP/CIP cleaning<br />

Significant time and cost savings<br />

No manual scrubbing<br />

Improved capacity & scheduling<br />

Chematic ® L/S Cleaner<br />

(single detergent)<br />

Detergent dissolves residue<br />

Pigments best removed with<br />

cold pre and post rinse<br />

OUR COMPREHENSIVE SUPPORT FOR<br />

YOUR CLEANING OPTIMIZATION<br />

Combining the deep formulation and process understanding of Evonik,<br />

with the high cleaning expertise of Dober, we offer technical and regulatory<br />

support to ensure both fast and effective cleaning as well as processes and<br />

documentation accepted by the authorities.<br />

BASIC<br />

SUPPORT<br />

1L Samples<br />

with standard<br />

recommendations<br />

Information<br />

Exchange<br />

Requirements<br />

and Needs<br />

Process<br />

Description<br />

STANDARD<br />

SERVICE<br />

ACM Study<br />

Optimization<br />

Trials at<br />

Evonik/<br />

Dober<br />

Process<br />

Transfer<br />

<strong>Cleaning</strong><br />

Report<br />

Technical<br />

Transfer to<br />

Production<br />

Site (optional)<br />

REGULATORY<br />

SUPPORT<br />

Assistance for test<br />

methods & process<br />

descriptions (SOP)<br />

regulatory advise


OUR COMMITMENT TO OUR<br />

CUSTOMERS<br />

RIGOROUS STANDARDS<br />

Chematic production meets cGMP standards<br />

Complete lot traceability<br />

All inbound raw materials are QC tested<br />

Product C of A’s provided<br />

Change control policy<br />

ADDITIONAL SERVICES & SUPPORT<br />

A cleaning process optimized for your equipment<br />

Analytical test methods provided under confidentiality<br />

Controlled formulation and detection method for all<br />

formulated Chematic detergents<br />

Cycle development assistance<br />

Committed to continuity of supply for the life of your product<br />

11230 Katherine’s Crossing | Woodridge, IL 60517<br />

Phone: 630.410.7300 | Toll Free: 800.323.4983<br />

chematic@dober.com<br />

www.dober.com<br />

Disclaimer<br />

This information and all further technical advice is based on our present knowledge and experience.<br />

However, it implies no liability or other legal responsibility on our part, including with regard to existing<br />

third party intellectual property rights, especially patent rights. In particular, no warranty, whether<br />

expressed or implied, or guarantee of product properties in the legal sense is intended or implied. We<br />

reserve the right to make any changes according to technological progress or further developments. The<br />

customer is not released from the obligation to conduct careful inspection and testing of incoming goods.<br />

Performance of the product described herein should be verified by testing, which should be carried out<br />

only by qualified experts in the sole responsibility of a customer. Reference to trade names used by<br />

other companies is neither a recommendation, nor does it imply that simliar products could not be used.<br />

® = registered trademark<br />

Eudragit = reg. trademark of Evonik Industries AG and its subsidiaries<br />

Chematic = reg. trademark of Dober, Woodridge, IL, USA<br />

Dober = reg. trademark of Dober Chemical Company<br />

D<br />

BER

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