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The packaging<br />

solution


THE PROMENS FOOD PACKAGING SYSTEM - SIMPLE AND SYSTEMATIC<br />

+ + + =<br />

All products that we make are part of a larger unit.<br />

The parts work easily together in all facets of<br />

production and make a positive contribution toward<br />

sales to the end user.<br />

This is our philosophy. It is behind everything we<br />

make.


PROMENS KRISTIANSAND<br />

THIS IS US <strong>Promens</strong> is a leading European developer and<br />

producer of products and applications manufactured in plastic.<br />

<strong>Promens</strong> provides a wide range of packaging products for<br />

customers in consumer, chemical and medical industries, as<br />

well as components for the automotive and electronic<br />

industries. <strong>Promens</strong> is focused on creating value for the<br />

customers, based on the expertise in developing and<br />

manufacturing plastic products, with a high degree of efficiency<br />

and quality in all aspects of the operations.<br />

<strong>Promens</strong> Kristiansand develops and manufactures trays, sells<br />

sealing film, delivers machines, provides service and advice to<br />

big and small food companies throughout the world. We call it<br />

the “<strong>Promens</strong> Food <strong>Packaging</strong> System”.<br />

Our factory is located in the sea port of Kristiansand at the<br />

southern end of Norway. We've been manufacturing plastic<br />

products here for fifty years. Today we are an experienced total<br />

supplier to the food industry. We know that our customers<br />

expect something extra, which is why we've designed our own<br />

production machines for trays. This gives our customers a<br />

unique opportunity to get the exact tray they want.<br />

SERVICE THAT WORKS We guarantee that the parts we deliver<br />

fit easily into your production line. If you want us to be your<br />

total supplier, we'll take total responsibility. The only contact<br />

you'll need for advice or technical assistance is <strong>Promens</strong><br />

Kristiansand or our local representative. We have been a total<br />

supplier for 30 years, and we'll still be here when you need us.<br />

GOOD ADVICE IS THE TICKET TO SUCCESS We know how food<br />

should be packed, and we are happy to share our knowledge<br />

with you. Thirty years of experience putting together the right<br />

combination of trays, film and machinery has taught us what it<br />

takes to give your product the best quality. The sooner you call<br />

us for planning new production lines, the more you'll benefit<br />

from our expertise acquired through years of applying total<br />

concepts.<br />

WE TAKE CARE OF THE ENVIRONMENT We "think environment"<br />

in all stages of the process, and we have products that are<br />

100% recyclable.<br />

Our trays are made of polyethylene high density (PE-HD),<br />

a polymerisation of ethylene gas. This mixture provides a very<br />

eco-friendly plastic material. Polyethylene is well-suited for<br />

storing, producing and transporting food because it contains no<br />

toxic substances, it can withstand major temperature<br />

fluctuations and is easy to recycle. When completely<br />

combusted, the trays yield CO 2 and water vapour.<br />

3


4<br />

PASTAFABRIKKEN If you plan to visit Pastafabrikken in Oslo, you might get confused. In the middle of a residential area of houses<br />

and flats, the only sign of presence is the wonderful smell of cooking emanating from a former slaughterhouse. The room is filled with<br />

machines attended by four people busily at work preparing pasta dishes for restaurants, delicatessens and 7-Eleven stores in the Oslo<br />

area.<br />

– We started up four years ago, and after a bit of trial and<br />

error, we're now delivering all we can produce. – says chef and<br />

pasta-company founder Stig Fjellanger enthusiastically. With<br />

practised hands, he makes the custom-built machine produce<br />

delicious ravioli. He shuts off the machine and takes us further<br />

into the production hall. There, we meet an equally eager co-<br />

founder Peter Romme, who accompanies us to the break room<br />

for a chat.<br />

The founders are indeed satisfied with the<br />

assistance they received from <strong>Promens</strong> upon receiving an order<br />

to deliver ready-made food to Oslo's 7-Eleven stores. –<br />

Durability and quality became even more important. 7-Eleven<br />

customers were going to get real Italian pasta. Pasta and<br />

sauce had to be mixed at the moment of sale and then packed<br />

air-tight. The solution is that we deliver ready-made pasta and<br />

sauce separately so that store attendants can pack the heated<br />

food in the store without requiring any special training. The<br />

results were so great that 7-Eleven now has regular customers<br />

dropping in several times a week. <strong>Promens</strong> has been very<br />

flexible and helped us develop the concept,<br />

which now is so simple that it's virtually<br />

foolproof. – says Peter with a smile.<br />

Stig: – Another important factor for<br />

us is the high level of service and stability in<br />

– Everything must be foolproof<br />

delivering trays and film to both us and our customers.<br />

<strong>Promens</strong> takes good care of us, even though we're not one of<br />

their biggest customers. We get fast and efficient service,<br />

although the packing machines we use are so good that we<br />

rarely need help.<br />

Peter serves fresh and unbelievably delicious<br />

tortellini mortadella with tomato-and-balsamico sauce. –Yes,<br />

we eat pasta for lunch every day, but it doesn't matter when it<br />

tastes so good, he says with satisfaction. And it's true, their<br />

pasta is out of this world!


THE TRAY FAMILY<br />

trays are designed to protect the food<br />

and, especially, to sell it<br />

our trays:<br />

SEAFOOD<br />

SPECIALITIES<br />

POULTRY<br />

FRUITS & VEGETABLES<br />

MEAT<br />

READY MEALS (HMR)<br />

DESSERTS<br />

5


6<br />

OUR TRAYS WORK FOR YOU The packaging becomes most<br />

important when it is removed. That's when the food you deliver<br />

is eaten and enjoyed. Our trays are good for your sales becau-<br />

se they keep your products attractive right to the end user.<br />

Our trays can withstand temperatures from -50 °C to +121 °C.<br />

You can pasteurize, boil, sterilize, microwave and freeze the<br />

product right on the tray. If you want, the products can also be<br />

packed in a modified atmosphere (MAP). The trays are not only<br />

a storage container, but an active contribution toward the end<br />

product.<br />

Our trays are adapted for a wide range of sealing<br />

machines. The company has been ISO 9001 certi-<br />

fied since 1994 and BRC/IOP certified since<br />

2003.<br />

SEAFOOD<br />

SPECIALITIES POULTRY


SPECIALITIES<br />

Group no. 27<br />

ø 94mm / depth 36 mm / volume 155 ml<br />

Group no. 4a<br />

Length 164 mm / width 123 mm / depth 35 mm / volume 500 ml<br />

Group no. 4a<br />

Length 164 mm / width 123 mm / depth 35 mm / volume 500 ml<br />

Group no. 4b<br />

Length 164 mm / width 123 mm / depth 41 mm / volume 530 ml<br />

Group no. 2<br />

Length 145 mm / width 133 mm / depth 52 mm / volume 410 ml<br />

Group no. 6<br />

Length 208 mm / width 146 mm / depth 40 mm / volume 850 ml<br />

SEAFOOD<br />

Group no. 27<br />

ø 94 mm / depth 30 mm / volume 135 ml<br />

Group no. 5<br />

Length 202 mm / width 107 mm / depth 57 mm / volume 850 ml<br />

Group no. 50<br />

Length 590 mm / width 390 mm / depth 132 mm / volume 24000 ml<br />

POULTRY<br />

Group no. 10<br />

Length 264 mm / width 165 mm / depth 61 mm / volume 2,000 ml<br />

Group no. 24<br />

Length 350 mm / width 270 mm / depth 65 mm / volume 4,500 ml<br />

Group no. 50<br />

Length 590 mm / width 390 mm / depth 132 mm / volume 24,000 ml<br />

7


8<br />

FRUITS &<br />

VEGETABLES<br />

READY MEALS<br />

(HMR)<br />

MEAT<br />

DESSERTS


FRUITS & VEGETABLES<br />

Group no. 6<br />

Length 208 m / width 146 mm / depth 90 mm / volume 1,800 ml<br />

Group no. 34<br />

Length 380 mm / width 280 mm / depth 50 mm / volume 4,000 ml<br />

Group no. 24<br />

Length 350 mm / width 270 mm / depth 110 mm / volume 8,000 ml<br />

Group no. 24<br />

Length 350 mm / width 270 mm / depth 130 mm / volume 9,350 ml<br />

READY MEALS (HMR)<br />

Group no. 4a<br />

Length 164 mm / width 123 mm / depth 35 mm / volume 460 ml<br />

Group no. 28<br />

Length 305 mm / width 144 mm / depth 50 mm / volume 1,700 ml<br />

Group no. 11<br />

Length 320 mm / width 245 mm / depth 50 mm / volume 2,800 ml<br />

MEAT<br />

Group no. 1<br />

Length 93 mm / width 93 mm / depth 38 mm / volume 210 ml<br />

Group no. 46<br />

Length 134 mm / width 100 mm / depth 30 mm / volume 240 ml<br />

Group no. 11<br />

Length 320 mm / width 245 mm / depth 50 mm / volume 2,800 ml<br />

Group no. 11<br />

Length 320 mm / width 245 mm / depth 80 mm / volume 4,550 ml<br />

DESSERTS<br />

Group no. 13b<br />

ø 202 mm / depth 47 mm / volume 750 ml<br />

Group no. 13b<br />

ø 202 mm / depth 47 mm / volume 750 ml<br />

9


10<br />

BROOKFIELD FOODS Business Unit Controller, Tony Hawkins has really done his job. He has developed an entirely new market for<br />

Brookfield Foods. Traditionally, the company's products are to be found in the delicatessen, chilled and frozen food sections in<br />

supermarkets, but the frozen foods market is no longer growing. Consumers are leaning more towards meal <strong>solutions</strong>/HMR (home<br />

meal replacements) - and Tony Hawkins wants to be where the customers are.<br />

– We identified the market, and wanted it<br />

Located on a large industrial estate between rolling hillsides in<br />

the northernmost part of Wales. Here, Brookfield Foods has<br />

started producing meal <strong>solutions</strong>, and with instant success!<br />

We look around at the impressive factories where the food<br />

giant has taken a great leap into the future. After our rounds<br />

among huge ovens, high-speed production lines, the smell of<br />

freshly cooked meat and twenty-some people busily at work<br />

producing the days batch of the best seller, barbecued spare<br />

ribs, we meet a sprightly and busy Hawkins in a modern and<br />

elegant Boardroom.<br />

“In March 1998 I was appointed to establish the<br />

company in the emerging meal <strong>solutions</strong>/home meal<br />

replacement marked and since then we have invested £ 4.5<br />

million in machines, personnel and buildings. The meal<br />

<strong>solutions</strong>/HMR market is growing rapidly in Europe, and we're<br />

growing rapidly with the market.” – he says energetically. “Of<br />

course, we were excited about whether it would be a success,<br />

but we had developed good products and forged alliances with<br />

business partners we could grow with. <strong>Promens</strong> delivered first a<br />

manually operated, then a semiautomatic and finally a fully<br />

automatic sealing machine. Consequently, we could be flexible<br />

with the size of the delivery right from the start. <strong>Promens</strong><br />

delivers both the trays and the film we use in our production.<br />

<strong>Promens</strong>'s know-how gave us a real sense of security.”<br />

“We now supply most of the supermarket chains in<br />

the UK. We have a good product and provide the best possible<br />

quality. Food is extremely vulnerable during transport, and we<br />

want to be sure of what is served to the end user. A <strong>Promens</strong><br />

tray is not only a food storage container, it also functions well in<br />

the store.<br />

So well, in fact, that we promote <strong>Promens</strong> trays and films “as<br />

standard” with our products.”<br />

Across the road is a site for a new factory. “We're<br />

expanding our customer base all the time, and in <strong>Promens</strong><br />

we've found a supplier we can grow with. It's as simple as<br />

that!”


FILM<br />

protection that works<br />

Sealing film is designed to protect food in trays against external contamination and preserve the high quality<br />

of the food right up to the end user. That’s the kind of film we deliver, in quantities tailored to your operation.<br />

PROMENS SEAL FILM Can be used in virtually all sealing<br />

processes. It can withstand temperatures of up to 110°C and<br />

is composed of a laminate of polyamide and polyethylene.<br />

PROMENS PEEL FILM Made for products requiring a peel-off<br />

film. Recommended for processing temperatures up to 85°C<br />

and is composed of a laminate of polyamide and "peel-off"<br />

polyethylene.<br />

PROMENS ANTIFOG FILM An antifog film<br />

specially constructed for use in modified<br />

atmosphere (M.A.P.) packaging, and general<br />

purpose use where clarity is essential for<br />

good visibility of products on chilled display.<br />

11


12<br />

MACHINES<br />

for large and small companies<br />

We deliver machines for production plants of all sizes. We know how important it is in terms of efficiency that all parts fit perfectly<br />

together, and we have vast experience getting production lines to work smoothly. <strong>Promens</strong> offers machines adapted to the trays and<br />

film that you choose for your products. With machines from <strong>Promens</strong>, you can both seal, draw vacuum and gas flush the trays. Our<br />

machines are easy to use and, of course, we provide operating instructions. Our machines quite simply provide the strongest sealing<br />

for your products.<br />

PROMENS 572S<br />

A small, low cost hand operated sealing machine approved<br />

for direct food contact. The <strong>Promens</strong> 572S operates as a<br />

semi-automatic machine. The trays are loaded into the<br />

tool, and when the drawer is closed it automatically seals<br />

the trays. The machine can be used for all <strong>Promens</strong> trays<br />

up to size 264 x 165 mm (gr. 10). The tool change is easy<br />

and the machine is ideal for both product development<br />

and sealing of small batches of food. There is no cutting<br />

between trays on a multicavity tool on this machine. There<br />

is no need for compressed air on this machine.<br />

PROMENS 511S/VG<br />

The <strong>Promens</strong> 511S is a semi-automatic sealing machine.<br />

The machine has automatic film feed and profile cutting. It<br />

can be delivered with a mobile stand. The machine can be<br />

used for all <strong>Promens</strong> trays except our group 50. Operation<br />

is extremely simple: load the tray into the tooling, push<br />

drawer in. Cycle starts and when it is finished the drawer<br />

can be opened. The machine can be provided with a tray<br />

lifting device that elevates the trays when the drawer is<br />

opened.<br />

PROMENS 911VGJ<br />

The <strong>Promens</strong> 911VGJ is the biggest semi-automatic<br />

packaging machine for sealing trays equipped with vacuum<br />

and M.A.P system devices. The machine is designed for<br />

semi-industrial applications to pack products in rigid trays at<br />

low and medium production rates. The machine can be<br />

used for all the <strong>Promens</strong> trays in our tray program. The<br />

<strong>Promens</strong> 911VGJ has an automated operating cycle and a<br />

programmable PLC with 9 different programs. Just place the<br />

trays in the lower tooling and press the white button to<br />

lower the tray into the chamber. Push the chamber in and<br />

the cycle will start. The 911VGJ is also equipped with a<br />

tray-lifting device.


PROMENS 1751<br />

The <strong>Promens</strong> 1751VG is the smallest automatic machine in<br />

the <strong>Promens</strong> machine program. All automatic machines in the<br />

<strong>Promens</strong> machine program are delivered as straight sealing<br />

machines as an option. (These machines come without<br />

vacuum and gas option.) This machine is designed for medium<br />

industrial purposes, packaging in-line from 1 to 3 trays accor-<br />

ding to tray dimensions. High performance and flexibility are<br />

due to the optional equipment avai-<br />

lable and due to the fast mould<br />

change. Stainless steel frame<br />

offering high protection against<br />

rust and optimum hygienic con-<br />

ditions. The machine is opera-<br />

ting with programmable PLC with<br />

15 different programs.<br />

PROMENS 1952<br />

The <strong>Promens</strong> 1952VG machine is an automatic tray sealing<br />

machine with optional equipment to give high performance<br />

and flexibility to the customer's requirements. Specially desig-<br />

ned for industrial purposes where speed and high flexibility<br />

(rapid mould change) is needed. The machine is equipped<br />

with: stainless steel frame, control panel on pivot arm, pro-<br />

grammable PLC with 15 programs, software programs<br />

available to connect different equip-<br />

ment and devices such as<br />

denester, dosing unit and<br />

special in-feed and out-feed<br />

conveyors, extended tray<br />

loading area according to cus-<br />

tomer requests and a vacuum<br />

pump available in the machine<br />

frame from 100 - 160 m 3 /h.<br />

CUSTOM-MADE<br />

A fully automatic machine is almost<br />

never delivered only as a<br />

machine. Normally the<br />

customer wants some tailor-<br />

made <strong>solutions</strong> to fit the<br />

special production. Please<br />

contact us for more detailed<br />

offer on a solution that fits you.<br />

13


14<br />

GOOSSENS On the outskirts of the village Ommel, on the flat farmlands of southern Holland you'll find a long grey building that<br />

attracts trucks from all over Europe, just like a truck-stop serving free coffee. Here they slaughter, clean and pack thousands of<br />

chickens every day under strict hygienic conditions. The results can be found on the dinner tables of Germany, United Kingdom and the<br />

Benelux countries. The manufacturer is Goossens and the products are marketed under the name Astenhof. In an office in this building<br />

we meet Erik van de Kerkhof, an uncompromising product developer and quality inspector with an eye for simple <strong>solutions</strong>.<br />

– We want a tray that’s rugged and hygienic<br />

Speed is important. Customers put in their orders around 11:00<br />

a.m. and the first trucks leave the packinghouse at 2:00 p.m.<br />

– says van de Kerkhof with a determined look. This man does<br />

not waste his own or other people's time. – The simplicity of<br />

the logistics system from <strong>Promens</strong> enables us to deliver to our<br />

customers just a few hours after placing the order. This gives our<br />

customers' customers the freshest possible product.<br />

– He takes us down to the special loading ramps forming a<br />

bridge between warehouse and trucks. Van de Kerkhof is<br />

clearly proud of the system. The loading ramps act as an<br />

extension of the cold-storage facility. Everything is designed to<br />

make the products as hygienic and fresh as possible.<br />

Goossens first met <strong>Promens</strong> at a food fair in Anuga,<br />

Germany, in 1997. They were looking for a new, innovative type<br />

of packaging for some of their products. – We were looking for<br />

a very solid and hygienic tray, hence we chose the trays from<br />

<strong>Promens</strong>. It is crucial that our trays are of a high quality,<br />

because they are transported all over Europe, and anything can<br />

happen to them.<br />

He shows us a EURO-pallet with fresh chickens in group-<br />

number-24 trays. – We have high-quality rugged trays that can<br />

withstand the processes the chickens must undergo in the<br />

packinghouse. Furthermore, the possibility for vacuum and gas<br />

packing is important. We also expect our suppliers to provide<br />

knowledge and advice, and <strong>Promens</strong> has given us that. In<br />

addition to all that, the trays must be optimally adapted to EURO-<br />

pallets. We don't pay for the transport of air – he says very<br />

adamantly, leaving little reason to doubt him.


<strong>Promens</strong> Food <strong>Packaging</strong><br />

CombiPac<br />

Pails/Drums<br />

Spoons Trays<br />

Sealing Machines<br />

Our trays are made of polyethylene high density (PE-HD), a<br />

polymerisation of ethylene gas. This mixture provides a very eco-friendly<br />

plastic material.<br />

Polyethylene is well-suited for storing, producing and transporting food<br />

because it contains no toxic substances, it can withstand major<br />

temperature fluctuations and is easy to recycle. When completely<br />

combusted, the trays yield CO 2 and water vapour.<br />

We have trays in sizes from 120ml. to 24 litre and in many different<br />

colours.<br />

Our trays can withstand temperatures from -50°C to +121°C. You can<br />

pasteurize, boil, sterilize, microwave and freeze the product right on the<br />

tray. If you want, the products can also be packed in a modified<br />

atmosphere.<br />

Cups Food service Delipack<br />

Sealing films<br />

Technical service<br />

<strong>Promens</strong> AS Kristiansand<br />

Stadionveien 15<br />

P.O.Box 1514 Lundsiden<br />

N-4688 Kristiansand, Norway<br />

Tel.: +47 38 14 40 00<br />

Fax: +47 38 14 40 44<br />

www.promens.com<br />

www.promensfoodpackaging.com<br />

Sales office:<br />

<strong>Promens</strong> Food <strong>Packaging</strong> UK Ltd.<br />

Unit 1 The Trident Centre<br />

Armstrong Road<br />

Basingstoke<br />

Hampshire<br />

RG24 8NU<br />

Tel: +44 (0) 1256 844 700<br />

Fax: +44 (0) 1256 844 988<br />

www.promens.com<br />

www.promensfoodpackaging.com<br />

<strong>Promens</strong> is a leading global plastics manufacturer operating<br />

over 60 manufacturing facilities in Europe, North<br />

America, Asia and Africa. The company manufactures a<br />

wide range of products, including packaging for food,<br />

cosmetics, chemicals and pharmaceuticals, and serves<br />

multiple industries such as the food processing,<br />

chemical and medical industries, as well as the automotive,<br />

heavy machinery and electronic industries.<br />

All information is given in good faith and without warranty.<br />

<strong>Promens</strong> reserves the right to change the specifications<br />

without notice.<br />

TRYKK: STAV • 38 10 70 80

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