Autodata - Diagnostic Trouble Codes Fault locations and probable causes - 2004 edition
VAUXHALL-OP E L Model: Agila 1,011,2 ~stra-G 1,2 Astra-G 2,0 Turbo SpeedsterNX220 2,O Turbo Vectra-C 1,813,2 Engine management Year: 2000-04 Engine code: System: 21 OXE, Zl 2XE, 21 8XE, Z18XEL, ZPOLET, Z32SE Bosch Motronic ME1.5.51M3.11 Siemens Sirntec 71.5 Agila General information Refer to the front of this manual for general test conditions, terminology, detailed descriptions of wiring faults and a general trouble shooter for electrical and mechanical faults. Accessing and erasing The engine control module (ECM) fault memory can only be accessed and erased using diagnostic equipment connected to the data link connector (DLC).
Model: Agila 1,011,2 Astra-G 1,2 Astra-G 2,O Turbo SpeedsterNX220 2,0 Turbo ~ectra-c 1,8/3,2 OPEL-VAUXHALL Engine management I Trouble code identification EOBD type PO PI105 PI106 PI110 Fault location Refer to EOBD trouble code table Barometric pressure (BARO) sensor - circuit malfunction Manifold absolute pressure (MAP) sensor - circuit malfunction Probable cause - Wiring, BARO sensor Wiring, MAP sensor, ECM I Intake manifold air control solenoid 1 - circuit matfunction I Wirina, intake manifold air control solenoid Pllll ( tntake manifold air control solenoid 2 - circuit rnaltlmction I Wiring, intake manifold air control solenoid , I PI120 ( Accelerator pedal position (APP) sensor A - circuit I Wiring, APP sensor PI122 PI 130 I Heated oxygen sensor (H02S) 1, bank 1 - malfunction 1 Wiring, H02S PI170 PI230 PI243 malfunction Accelerator pedal position (APP) sensor B - circuit malfunction PI300 I Fuel tank empty I Wiring, fuel gauge tank sensor, fuel tank empty PI 326 Mixture control (PAC), bank 1 - malfunction Engine control relay - circuit malfunction Turbocharger (TC) regulating solenoid - circuit malfunction Knock control, cylinder 1 - control limit reached - Wiring, APP sensor Fuel system, intake system Wiring, engine control relay Wiring, TC regulating solenoid, ECM Wiring, knock sensor (KS), ECM PI327 ( Knock control, cylinder 2 - control limit reached I Wiring, knock sensor (KS), ECM PI328 1 Knock control, cylinder 3 - control limit reached I Wiring, knock sensor (KS), ECM PI329 1 Knock control, cylinder 4 - control limit reached I Wiring, knock sensor (KS), ECM PI372 1 Crankshaft position (CKP) sensor - malfunction I Wiring, CKP sensor PI405 Exhaust gas recirculation (EGR) valve position sensor - Wiring, EGR valve position sensor malfunction PI481 I Engine coolant blower motor relay 1 - malfunction I Wiring, engine coolant blower motor relay PI482 1 Engine coolant blower motor relay 2 - malfunction I Wiring, engine coolant blower motor relay PI483 1 Engine coolant blower motor relay 3 - malfunction I Wiring, engine coolant blower motor relay PI490 PI500 PI501 Auxiliary cooling pump relay - circuit malfunction Electronic throttle system (ETS) - motor malfunction Immobilizer control module - program error I lmmobilizer control module incorrectly programmed PI502 I Immobilizer control module - no signal I Wiring, immobilizer control module PI503 PI510 Immobilizer control module - incorrect signal Closed throttle position (CTP) switch - circuit malfunction PI515 ( Idle air control (IAC) valve - circuit malfunction I Wiring, IAC valve Pi520 I Electronic throttle system (ETS) - supply voltage I Wiring, ECM PI523 1 Electronic throttle system (ETS) - malfunction I Wiring, ETS PI 525 Electronic throttle system (ETS), limp home position - Wiring, ETS malfunction Wiring, auxiliary cooling pump relay, ECM Throttle motor, ETS, ECM Immobilizer control module, incorrect key Wiring, CTP switch PI526 1 Electronic throttle system (ETS), adaptation - malfunction I Wiring, ETS PI530 I AC cut-off relay - circuit malfunction I Wiring, AC cut-off relay, ECM PI540 1 AC refrigerant pressure sensor - circuit malfunction I Wiring, AC refrigerant pressure sensor, ECM PI 550 /Autodata Electronic throttle system (ETS) - in emergency mode ETS, other trouble codes Engine management 667 4
- Page 616 and 617: I Engine management ON OFF 5 MA B A
- Page 618 and 619: Model: MR2 1,6 MR2 2,O 3s-FE13S-GE
- Page 620 and 621: Engine management I ~~~ A B A C A B
- Page 622 and 623: Model: Celica 1,6 Celica 1,8 Celica
- Page 624 and 625: 1 TOYOTA Engine management Model: S
- Page 626 and 627: Located on main throttle butterfly
- Page 628 and 629: Model: Picnic 2,O Picnic 2,2D Turbo
- Page 630 and 631: TOYOTA Model: Previa 2,4 Year: 1990
- Page 632 and 633: I=a management Trouble code identif
- Page 634 and 635: Erasing NOTE: Fuse removal duration
- Page 636 and 637: Transmission Model: Carina E Year:
- Page 638 and 639: I Transmission Model: Year: Avensis
- Page 640 and 641: Transmission Model: Celica 2,O I 19
- Page 642 and 643: Transmission Model: Picnic Year: 19
- Page 644 and 645: d$i TEl(T) TSTC NOTE: Engine contro
- Page 646 and 647: Transmission Model: RAV4 Year: 1994
- Page 648 and 649: [I]- SOHC - engine bay, LH [2] - DO
- Page 650 and 651: Model: Corolla Year: 1995-01100 Und
- Page 652 and 653: Immobilizer Year: 1995-98 I General
- Page 654 and 655: Immobilizer Model: Avensis I Year:
- Page 656 and 657: RH engine bay General information R
- Page 658 and 659: T OWTA Model: Celica Year: 1995-99
- Page 660 and 661: General Information 0 Refer to the
- Page 662 and 663: . Model: Previa 1 Year: 1996-04100
- Page 664 and 665: General information Refer to the fr
- Page 668 and 669: EOBD type -. PI 551 PI 555 PI 560 E
- Page 670 and 671: Erasing NOTE: Some models 1992 -+ m
- Page 672 and 673: Vectra-B 1,611,8/2,2/2,512,6 Omega-
- Page 674 and 675: ,* d VAU)(HALLIOPEL Model: /i7;e I
- Page 676 and 677: Omega-6 Zafira Erasing The engine c
- Page 678 and 679: VAU)(HALLIOPEL Model: I k ~f, .I En
- Page 680 and 681: VAuXHALLIOPEL Model: Corsa-C 1,7TD
- Page 682 and 683: I VAUXHALL-OPEL Model: AstraIKadett
- Page 684 and 685: FEngine management CarltonlOmega-B
- Page 686 and 687: VAUXHALL-OpEL Model: AstralKadett 2
- Page 688 and 689: VAUXHAf&oPEL Model: Astra-F 1,812,O
- Page 690 and 691: Engine management Year: 1997-04 Eng
- Page 692 and 693: Omega-B 2,OTD12,2TD Zafira 2,OTD12,
- Page 694 and 695: VAUXHALL-OPEL Model: Astra-G 1.7 TD
- Page 696 and 697: EOBD type / Fault hat1011 Probable
- Page 698 and 699: VAUXHALL-OPEL Model Astra-G 2,2 Spe
- Page 700 and 701: Engine management Year: 1994-00 I E
- Page 702 and 703: Engine management Flash'scanner Fau
- Page 704 and 705: Trouble code identification EOBD ty
- Page 706 and 707: VAUXHALL-OPEL Model: Vectra-C 1,6 F
- Page 708 and 709: VAUXHALL-OPEL Model: Vectra-C 1,6 F
- Page 710 and 711: I I 1% VAUXHALL-OPEL Mode I Transmi
- Page 712 and 713: VAUXHALL-OPEL Model Corsa-BTTigra A
- Page 714 and 715: Year: Transmission 1995-98 General
Model: Agila 1,011,2 Astra-G 1,2 Astra-G 2,O Turbo<br />
SpeedsterNX220 2,0 Turbo ~ectra-c 1,8/3,2<br />
OPEL-VAUXHALL<br />
Engine management I<br />
<strong>Trouble</strong> code identification<br />
EOBD<br />
type<br />
PO<br />
PI105<br />
PI106<br />
PI110<br />
<strong>Fault</strong> location<br />
Refer to EOBD trouble code table<br />
Barometric pressure (BARO) sensor - circuit malfunction<br />
Manifold absolute pressure (MAP) sensor - circuit<br />
malfunction<br />
Probable cause<br />
-<br />
Wiring, BARO sensor<br />
Wiring, MAP sensor, ECM<br />
I Intake manifold air control solenoid 1 - circuit matfunction I Wirina, intake manifold air control solenoid<br />
Pllll ( tntake manifold air control solenoid 2 - circuit rnaltlmction I Wiring, intake manifold air control solenoid<br />
, I<br />
PI120 ( Accelerator pedal position (APP) sensor A - circuit I Wiring, APP sensor<br />
PI122<br />
PI 130 I Heated oxygen sensor (H02S) 1, bank 1 - malfunction 1 Wiring, H02S<br />
PI170<br />
PI230<br />
PI243<br />
malfunction<br />
Accelerator pedal position (APP) sensor B - circuit<br />
malfunction<br />
PI300 I Fuel tank empty I Wiring, fuel gauge tank sensor, fuel tank empty<br />
PI 326<br />
Mixture control (PAC), bank 1 - malfunction<br />
Engine control relay - circuit malfunction<br />
Turbocharger (TC) regulating solenoid - circuit<br />
malfunction<br />
Knock control, cylinder 1 - control limit reached<br />
-<br />
Wiring, APP sensor<br />
Fuel system, intake system<br />
Wiring, engine control relay<br />
Wiring, TC regulating solenoid, ECM<br />
Wiring, knock sensor (KS), ECM<br />
PI327 ( Knock control, cylinder 2 - control limit reached I Wiring, knock sensor (KS), ECM<br />
PI328 1 Knock control, cylinder 3 - control limit reached I Wiring, knock sensor (KS), ECM<br />
PI329 1 Knock control, cylinder 4 - control limit reached I Wiring, knock sensor (KS), ECM<br />
PI372 1 Crankshaft position (CKP) sensor - malfunction I Wiring, CKP sensor<br />
PI405<br />
Exhaust gas recirculation (EGR) valve position sensor - Wiring, EGR valve position sensor<br />
malfunction<br />
PI481 I Engine coolant blower motor relay 1 - malfunction I Wiring, engine coolant blower motor relay<br />
PI482 1 Engine coolant blower motor relay 2 - malfunction I Wiring, engine coolant blower motor relay<br />
PI483 1 Engine coolant blower motor relay 3 - malfunction I Wiring, engine coolant blower motor relay<br />
PI490<br />
PI500<br />
PI501<br />
Auxiliary cooling pump relay - circuit malfunction<br />
Electronic throttle system (ETS) - motor malfunction<br />
Immobilizer control module - program error<br />
I<br />
lmmobilizer control module incorrectly<br />
programmed<br />
PI502 I Immobilizer control module - no signal I Wiring, immobilizer control module<br />
PI503<br />
PI510<br />
Immobilizer control module - incorrect signal<br />
Closed throttle position (CTP) switch - circuit malfunction<br />
PI515 ( Idle air control (IAC) valve - circuit malfunction I Wiring, IAC valve<br />
Pi520 I Electronic throttle system (ETS) - supply voltage I Wiring, ECM<br />
PI523 1 Electronic throttle system (ETS) - malfunction I Wiring, ETS<br />
PI 525 Electronic throttle system (ETS), limp home position - Wiring, ETS<br />
malfunction<br />
Wiring, auxiliary cooling pump relay, ECM<br />
Throttle motor, ETS, ECM<br />
Immobilizer control module, incorrect key<br />
Wiring, CTP switch<br />
PI526 1 Electronic throttle system (ETS), adaptation - malfunction I Wiring, ETS<br />
PI530 I AC cut-off relay - circuit malfunction I Wiring, AC cut-off relay, ECM<br />
PI540 1 AC refrigerant pressure sensor - circuit malfunction I Wiring, AC refrigerant pressure sensor, ECM<br />
PI 550<br />
/<strong>Autodata</strong><br />
Electronic throttle system (ETS) - in emergency mode<br />
ETS, other trouble codes<br />
Engine management<br />
667<br />
4
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