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Autodata - Diagnostic Trouble Codes Fault locations and probable causes - 2004 edition

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How to use this manual<br />

<strong>Fault</strong> location<br />

Fuel trim --<br />

FI~. 5<br />

Short <strong>and</strong> long term fuel trim refers to the strategy<br />

used to reduce exhaust emissions after the basic<br />

computation of injection period, using engine load as<br />

the major parameter.<br />

Both front <strong>and</strong> rear oxygen sensor signals are used<br />

to fine tune the fuellair mixture by increasing or<br />

decreasing the injection period +I-25% above or<br />

below the basic level.<br />

Any fault requiring a correction beyond this level will<br />

result in a trouble code being logged.<br />

When the engine is new <strong>and</strong> running satisfactorily<br />

a level of fuel trim will be established - represented<br />

Fig. 5<br />

-<br />

by 100°/o.<br />

The fuel trim will oscillate the injection period +I-5%<br />

above <strong>and</strong> below the mean level [A].<br />

Manufacturing <strong>and</strong> in-service tolerances of load<br />

sensors (MAP, MAF or VAF) <strong>and</strong> injectors in<br />

particular <strong>and</strong> faults such as intake air leaks will<br />

affect the fuellair mixture <strong>and</strong> cause the fuel trim to<br />

quickly compensate.<br />

An intake air leak for instance would result in the<br />

injection period increasing, for example to 115-125%. This level will also oscillate +I-5% as before [B].<br />

This new short term fuel trim (STFT) level will be stored in the ECM if it is established as a new basic mixture level. It will<br />

then become a long term fuel trim (LTFT) correction <strong>and</strong> results in the correct mixture level immediately after starting,<br />

even when the H02S has had insufficient time to heat up.<br />

Long term fuel trim (LTFT) values can be erased by disconnecting the ECM power supply for a suitable length of time.<br />

If the memory is not erased after repairs the ECM will eventually learn the new LTFT values, but this will take some time<br />

<strong>and</strong> probably cause high emissions <strong>and</strong> some driveability problems.<br />

For example if an intake air leak <strong>causes</strong> the engine to run lean this will be compensated by a change in the LTFT value,<br />

which will be stored in the ECM memory.<br />

After the leak has been repaired this memorised LTFT value will still be used to compute the injection period, resulting in<br />

excessively rich running, until new LTFT values have been learned.<br />

RICHER<br />

Probable <strong>causes</strong><br />

Wiring<br />

Wiring - refers not only to the wiring harness, but also to any associated component multi-plugs, relay plates, welded,<br />

crimped or soldered joints <strong>and</strong> bulkhead connectors.<br />

Short to earth - refers to wiring that has a 'leak' to earth somewhere along its length e.g. if the insulation has chaffed<br />

through <strong>and</strong> the wiring is in contact with the body or engine.<br />

Short to positive - refers to wiring that would normally not be carrying 12 volts, but is shorted to the 12 volt supply e.g. a<br />

sensor wire that would normally be fed with approx. 5 volts from the ECM, shorted to a 12 volt battery positive supply.<br />

Open circuit - refers to wiring that is either disconnected or broken, but is not shorted to either earth or a positive supply.<br />

Poor connection - refers to a loose, intermittent or high resistance connection.<br />

General faults<br />

Despite the sophistication of modern electronic management systems, basic mechanical faults can still cause unsatisfactory<br />

starting, running <strong>and</strong> driveability.<br />

Before assuming that a problem is an electronic one, it should be established that the engine/transmission/immobilizer is in<br />

good mechanical condition <strong>and</strong> that the basic fuel <strong>and</strong> electrical circuits are OK.

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