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Autodata - Diagnostic Trouble Codes Fault locations and probable causes - 2004 edition

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How to use this manual<br />

Find the model related chapter from vehicle manufacturer, model<br />

name, engine code, year of manufacture <strong>and</strong> system.<br />

Observe the following relevant test conditions:<br />

All auxiliary equipment, including air conditioning, switched<br />

OFF.<br />

Ensure battery voltage above 11 volts.<br />

Ensure earth wires in good condition.<br />

If vehicle fitted with engine malfunction indicator lamp (MIL):<br />

Check MIL operation - if MIL does not flash or illuminate,<br />

replace bulb or repair circuit.<br />

NOTE: If MIL remains illuminated or flashes, this indicates a<br />

fault, but if it goes out there could still be trouble codes<br />

logged in the ECM. Scan tool may not respond if MIL is<br />

not working.<br />

Engine at normal operating temperature.<br />

Carry out road test.<br />

Ensure overrun cut-off function operates several times.<br />

Operate accelerator pedal several times over complete<br />

travel range.<br />

Allow engine to idle.<br />

If engine does not start: Briefly crank engine <strong>and</strong> leave<br />

ignition switched ON.<br />

Observe any model specific information.<br />

Find the location of the data link connector (DLC).<br />

Bridge DLC terminals, connect an LED tester or scan tool,<br />

as appropriate <strong>and</strong> observe any special conditions. If a scan<br />

tool is used, follow the manufacturer's operating instructions.<br />

Follow procedure for accessing trouble codes <strong>and</strong> note any<br />

codes displayed.<br />

NOTE: The trouble code may not identify the exact cause of any<br />

problem, but serves as a guide to the component or<br />

system to be investigated.<br />

Refer to <strong>probable</strong> <strong>causes</strong> <strong>and</strong> carry out systematic check of<br />

components <strong>and</strong> circuits until cause of problem is identified <strong>and</strong><br />

rectified. Refer to <strong>Autodata</strong> CD or engine management <strong>and</strong> pin<br />

data manuals, for further test <strong>and</strong> diagnosis information.<br />

NOTE: Where the <strong>probable</strong> cause is a non-specific engine fault,<br />

fuel system or ignition system fault, refer to General<br />

<strong>Trouble</strong> Shooter section.<br />

Check for further trouble codes.<br />

Follow procedure for erasing trouble codes.<br />

NOTE: If the battery is disconnected to erase trouble codes, data<br />

stored, such as radio security codes <strong>and</strong> ECM adaptive<br />

memory may be lost.<br />

Road test vehicle <strong>and</strong> recheck for any logged trouble codes.<br />

If a trouble code is output, but not listed in the appropriate<br />

code table, suspect a control module fault.<br />

NOTE: In the case of signal or component malfunction, the ECM<br />

will substitute a fixed value from its internal limited<br />

operating strategy (LOS) software. This enables the<br />

vehicle to be driven in limp-home mode until the fault can<br />

be rectified. Depending on the component or circuit in<br />

question, it may not be obvious to the driver that the<br />

engine management system is operating in limp-home<br />

mode.<br />

Quick reference icon<br />

Engine management Transmission Immobilizer<br />

1 Quick reference icon I<br />

I Engine identification code<br />

I Manufacturer's<br />

I system name<br />

I<br />

] Year 198695<br />

I<br />

I Ename code. ARD. BRD. BRE. BRF. BRT. BRV. B4B, B4C. R6A<br />

Sy~tm. Ford CFllEEC IV 1<br />

Engine rnanagemenVtmnsrnission<br />

I<br />

P<br />

Data link connector (DLC)<br />

iocation(s)<br />

I system<br />

I

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