A Review of Criticality Accidents A Review of Criticality Accidents
A Review of Criticality Accidents A Review of Criticality Accidents
A Review of Criticality Accidents A Review of Criticality Accidents
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vessel 64-A was added. The dissolution vessel thus had<br />
over 2,500 g <strong>of</strong> uranium, an amount close to the<br />
unreflected critical mass for this diameter vessel. The<br />
solution was then filtered in 10 l batches and transferred<br />
to the larger diameter collection vessel 64-B. In<br />
the course <strong>of</strong> this filtering/transfer operation, the<br />
solution exceeded the critical height in 64-B, and the<br />
first excursion occurred at 18:10 on 30 January 1963.<br />
The criticality alarm system sounded and all personnel<br />
evacuated. The γ-ray detectors were set to activate at<br />
110 mR/h. Several <strong>of</strong> the personnel were directed to<br />
undergo medical assessment.<br />
During approximately the next 10 hours, eight<br />
additional excursions occurred, decreasing in power<br />
each time. The total number <strong>of</strong> fissions was estimated<br />
to be 7.9 × 1017 . This was based on a sample analysis<br />
that determined the total 140La fission product content<br />
after the accident. The shutdown mechanisms for the<br />
excursions were<br />
• expansion caused by the formation <strong>of</strong> radiolytic gas<br />
bubbles,<br />
• ejection <strong>of</strong> some <strong>of</strong> the solution into the service<br />
piping,<br />
13. Siberian Chemical Combine, 2 December 1963<br />
This accident occurred in an enriched uranium,<br />
U(90), reprocessing and purification facility. Operations<br />
were being conducted on four 6–hour shifts per<br />
day. The combination <strong>of</strong> an unfavorable geometry<br />
holding vessel and the unplanned accumulation <strong>of</strong><br />
much larger than expected quantities <strong>of</strong> organic<br />
solutions led to the accident.<br />
The normal use <strong>of</strong> the vacuum system routinely<br />
resulted in the accumulation <strong>of</strong> small amounts <strong>of</strong><br />
solution within the vacuum system as drops and<br />
condensate. In addition, occasional operator mistakes<br />
resulted in the overflow <strong>of</strong> process vessels, again<br />
resulting in solution entering the vacuum system. In<br />
order to protect the vacuum system from the corrosive<br />
effects <strong>of</strong> this solution, and to prevent loss <strong>of</strong> solution<br />
from the process stream, two traps and a holding vessel<br />
were installed in the vacuum line. The traps, 696 and<br />
697 in Figure 19, were intended for the collection <strong>of</strong><br />
solutions that entered the vacuum lines. Holding vessel<br />
694 served as a backup in the event that either <strong>of</strong> the<br />
two traps filled to preset levels. This would result in the<br />
automatic draining <strong>of</strong> some <strong>of</strong> their solution. All three<br />
vessels had straight cylindrical sidewalls <strong>of</strong> 500 mm<br />
diameter with hemispherical bottoms and a volume <strong>of</strong><br />
about 100 l. The vessels were spaced about 1.5<br />
meters, surface–to–surface.<br />
• thermal expansion <strong>of</strong> the solution (decreased density),<br />
and<br />
• an increase in the solution temperature, which<br />
tended to harden the neutron spectrum.<br />
Each time the solution drained back into the vessel<br />
from the service pipes and cooled down another<br />
excursion took place. The excursions were terminated<br />
on 31 January 1963 at 04:30, when part <strong>of</strong> the solution<br />
was drained from the collection vessel to portable 5 l<br />
containers.<br />
The accident investigation determined that a total <strong>of</strong><br />
2,520 g <strong>of</strong> uranium in a volume <strong>of</strong> about 35.5 l<br />
(~71 g/ l) was in the collection vessel at the time <strong>of</strong> the<br />
accident. All <strong>of</strong> the solution (35.5 l) was stored in a<br />
concrete shielded room for one year, then reprocessed.<br />
Four people standing at a distance <strong>of</strong> 10 m from the<br />
collection vessel received radiation doses <strong>of</strong> 6 to<br />
17 rad. No damage occurred to the vessel nor was there<br />
any contamination <strong>of</strong> the surroundings. The process<br />
was inoperative for no more than 12 hours.<br />
Uranium organic solution, U(90), in a vacuum system holding vessel; multiple excursions; insignificant<br />
exposures.<br />
Each vessel had a level indicator that was actuated<br />
when an electrically conductive solution reached a<br />
preset height. For traps 696 and 697, the preset height<br />
was only half as high as for vessel 694. When the level<br />
indicator in either 696 or 697 was actuated, the transfer<br />
<strong>of</strong> solution occurred automatically until the level was<br />
drawn down (decanted) to the bottom <strong>of</strong> the dip tube.<br />
However, when the level indicator in holding vessel<br />
694 was actuated, its entire contents were drained via<br />
the outlet line.<br />
When these vessels were installed, it was believed<br />
that only high conductivity aqueous solutions would<br />
accumulate in them. However, because organics such<br />
as tributylphosphate were transferred in this facility<br />
using this same vacuum system, considerable amounts<br />
<strong>of</strong> organic solution were in fact also ending up in these<br />
vessels. The very low electrical conductivity <strong>of</strong> these<br />
organic solutions was insufficient to actuate the level<br />
indicators.<br />
During typical operations, sufficient quantities <strong>of</strong><br />
aqueous solutions would accumulate in vessels 696<br />
and 697, causing the automatic decanting to occur up<br />
to four times per day. The elevation difference between<br />
the level indicator and the dip tube was slight, thus<br />
causing only 1 or 2 l to be transferred at a time.<br />
31