RE500 specifier

DESIGN
RANGE.
Concrete strength class
• C20/25 to C50/60
Base material conditions
• Non-cracked and cracked concrete
Loading type
• Static and quasi static
• Seismic loading
• Shock
• Fire
Geometrical conditions
• Smallest edge and spacing distances and member
thicknesses
Borehole conditions
• Dry, wet, water-filled and underwater applications
Elements and Material
• HIT-V/HAS (threaded rod), galvanized (5.8 and 8.8), hot
dipped galvanized (5.8 and 8.8), stainless steel A4 & high
corrosion resistance steel 1.4529, 1.4565
• Reinforcement bars
• HIS-(R) N sleeve, internally threaded sleeve, C-Steel
1.0781, stainless steel 1.4401 and 1.4571
APPLICATIONS.
Concrete to concrete connection.
Extending reinforcement between
new and existing concrete for
slab extensions, wall extensions,
and similar applications in
general designed according to
EC2. Rigid structural joints
present no difficulty for HIT-RE
500 V3.
Application in Steel or equipment
anchorage. Whether you are
anchoring a column baseplate or
anchoring equipment, HIT-RE
500 V3 safely secures steel
elements or equipment to
concrete.
Anchorage of sound/noise
barriers in case of static and
dynamic loading. In addition to
these conditions, high corrosion
resistance is required.
HIT-RE 500 V3 makes it possible
to increase barrier heights at a
later stage.
THE BEST
BECOMES
LEGENDARY.
Hilti HIT-RE500 V3
injection system
Approved drilling methods
• Hammer drilled
• Hilti hollow drillbit (SafeSet)
• Diamond coring
• Diamond coring with roughening (SafeSet)
APPROVALS
European Technical Assessment ETA-16 / 0143:
European Technical Assessment ETA-16 / 0142:
ICC-ES Report ESR-3814:
Software
• Hilti Profis Anchor
• Hilti Profis rebar
Injection System Hilti HIT-RE 500 V3 for bonded anchor in the size of Ø8 mm
to Ø32 mm for use in concrete
Injection System Hilti HIT-RE 500 V3 for post-installed rebar connections in
the size of Ø10 mm to Ø40 mm for use in concrete
Hilti HIT-RE 500 V3 adhesive anchors and post-installed reinforcing bar connections
in cracked and uncracked concrete
Fasten safety railings, lighting
pylons, light signals, road
signs, expansion joint strips,
curbstones and even cyclic
tracks or walkways with confidence.
HIT-RE 500 V3 is ideal for
projects which require close edge
distances or high loads, such
as balcony railings, handrails,
guardrails, permanent attachment
solutions or internally threaded
solutions [HIS-(R) N] which allow
for removal of the railing.
SPECIFICATION TEXT
Anchorage of crash barriers
is required when a gentle load
transfer is necessary to dissipate
shock loads in case of impact
without splitting the edge of the
beam. In addition, HIT RE 500 V3
also offers resistance to water
penetration, frost and salt.
HILTI HIT-RE 500 V3 SAFE SET SYSTEM WITH HILTI HOLLOW DRILL BIT (TE-CD OR TE-YD) AND
VC 20/40 VACUUM (VC 20-U OR VC 40-U) WITH HAS-E THREADED ROD PER ETA-16 / 0143
HILTI HIT-RE 500 V3 WITH HAS-E THREADED ROD PER ETA-16/0143
HILTI HIT-RE 500 V3 WITH BOND STRENGTH PER ETA -16/0142
Hilti Far East Pte Ltd
20 Harbour Drive
#06-06 PSA Vista
Singapore 117612
Anchoring of edge beams (plinth
connection) , which are not part
of the primary structure and are
separated from the bridge deck
by sealing layer. The edge beam
must be capable of supporting
loads from vehicle impact and
wind.
Customer Service
T 6777 7887
F 6777 3057
www.hilti.com.sg
Hilti = registered trademark of Hilti Corp., Schaan | Printed in Singapore | December 2016 | © 2015 | Right of technical and programme changes reserved S. E. & O.

THE BEST
BECOMES
LEGENDARY.
Hilti HIT-RE 500 V3
injection system
How do we take the best and make it even better?
By listening to you!
Fifteen years ago, Hilti set legendary standards for
designers and contractors alike with HIT-RE 500 –
one of the first injectable epoxy anchors for
post-installed rebar and anchoring applications.
The new Hilti HIT-RE 500 V3 delivers the ultimate
performance for nearly all applications while
addressing challenging project requirements such
as boundary conditions, design flexibility and tight
project deadlines. And when used in conjunction
with SafeSet technology, HIT-RE500 V3 keeps your
project moving by eliminating installation errors
almost entirely.
APPLICATIONS
•
•
•
•
•
•
•
All structural and non-structural
applications.
All structural post-installed rebar
applications, e.g. starter bars, beam to
column connection, wall extension, etc.
in general designed according to EC2.
Heavy duty fastenings in cracked and
uncracked concrete, e.g. structural
beams, columns, silos, machinery,
crash barriers, etc.
Fastenings in diamond cored holes.
Suitable for anchoring in dry, wet,
waterfilled or underwater conditions.
Static, quasi static, fatigue and seismic
loading.
Fire exposure up to 4 hours
HIGHLIGHTS
• Highest design loads under all boundary
conditions compared to the current
market leader HIT-RE 500.
• Higher pull-out bond strength even when
compared to cast-in rebars.
• Approved for all types of loading; static,
quasi-static, fire, fatigue and seismic.
• 40% reduced curing time among epoxy
anchors, keeping the same working time.
• Unique SafeSet system simplifies
installation process and reduces the risk
of human error.
ADVANTAGES
• Design solutions for nearly all civil
engineering disciplines by means of
reduced embedment depth and/or
smaller diameters.
• Increased application range, from
splices via simply supported beams up
to moment resisting structures
• The fastest slow curing product and
lower sensitivity to temperature
conditions allows for unmatched
productivity.
• More reliable and safer installation due
to simplified cleaning process with
SafeSet in hammer drilled and core
drilled holes.
• PROFIS Rebar and Anchor design
software makes design faster, safer and
more reliable by cutting unnecessary
working steps.
Bond strength [psi]
RE 500
Uncracked
Concrete
Diamond
Cored holes
RE 500 SD
Cracked
Concrete
Uncracked
Concrete
Diamond
Cored holes
RE 500 V3
Scope
Cracked
Concrete
Uncracked
Concrete
Diamond
Cored holes
Reduced
Curling Time
Increased Bond
Strength
Design solutions under
all conditions…
The world’s first and most trusted
epoxy injectable mortar for post-installed
anchors and rebar is now more
advanced than ever.
Since the service life of a facility is long,
the anticipation of future requirements
is inherently difficult.
Therefore the specified product should
be approved for the widest range of
conditions.
HIT-RE 500 V3 delivers higher bond
strength and an even wider range of
approved applications. It is the only
slow cure product in the market
approved for all loading conditions by
means of static, quasi-static, seismic
and fatigue loading. HIT-RE 500 V3
also covers fire with an exposure time
up to 4 hours.
Seismic
loading
Fatigue
loading
Fire
loading
… with optimization
possibilities…
HIT-RE 500 V3 delivers highest bond
strength values under nearly all conditions.
However, according to Eurocode 2 (EC2),
the utilizable design bond strength is
limited to the performance of cast-in bars.
Research has shown that the bond
strength of post-installed bars anchored
with HIT-RE 500 V3 is markedly higher
than that of cast-in place. The Hilti HIT
Rebar design Method is following the EC2
design steps but using an increased bond
strength in order to reduce the anchorage
length significantly providing feasible and
economical solutions otherwise not
possible. The confidence shown to this
method is representing by a usage of 40%
of our total customers.
Following the EC2 the
design solution could
be unfeasible and
uneconomical.
Following the HIT
Rebar design
method a feasible
and economical
solution is possible.
... and extension of the range
of applications.
Simply speaking post-installed rebar
connections loaded with a bending
moment are in general solved with cast-in
bent rebars according to EC2/TR023.
When designers asked for a reliable
solution using post-installed straight bars,
we react. Together with the Technical
University of Munich and the American
University of Beirut, Hilti developed an
adequate strut and tie model that takes the
specific characteristics of frame node
connections with straight bars into
account. The method was published in
several national and international scientific
journals and is more than accepted in the
designer community.
V
M
N
Moment resisting connection with
straight bars can be designed by
making use of the strut and tie model
developed by Hilti.
HIT-RE 500 V3 is part of your
mitigation risk strategy…
Every project is site specific as
execution is influenced by several
conditions. Poor execution can lead to
structural deflection and extensive
rehabilitation effort and re-design.
The Hilti HIT-RE 500 V3 injection
system supports your project risk
mitigation strategy encompassing
several measures from on-site testing
to SafeSet technology in order to
reduce the risk of human error.
Scenario A
System connection
not covered by the
approval
Laboratory testing of
system connection
System connection
covered by the approval
Inadequate
installation
Scenario B
Works like what it is designed for
SafeSet for hammer drilled
holes: Hollow Drill Bit
SafeSet eliminates the most loadaffecting
steps to make installation safe,
simple and reliable. Hilti’s hollow drill bit
and VC 20/40 vacuum takes borehole
cleaning out of the equation to ensure
maximum loads in all hammer drilled
applications for reliable installation.
Bond strength, f bd
[N/mm 2 ]
with Hollow Drill Bit or
proper hole cleaning
Improper hole cleaning with HD
Displacement [mm]
On-site testing ensures
workmanship in maybe
unclear situations and
minimizes your project risk.
On-site testing
Tests to
validate the
installation
quality of the
connection.
Tests
performed
after the
installation.
HIT-RE500 V3 works like a cast-in...
…..and is backed by PROFIS Rebar
software for easy design.
HIT-RE500 V3 delivers high
performance in shorter embedment
depths…..
RE 500 V3
Others
…..and is backed by PROFIS
Anchor software for easy design.
www.hilti.com.sg