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General Application Procedures<br />

Mode d’emploi<br />

▲<br />

C<br />

Drill<br />

1. Drill out damaged or stripped<br />

threads using drill size as specified on<br />

pack or kit.<br />

2. Drill to adequate depth: completely<br />

through, or to bottom, for blind holes.<br />

Tap<br />

1. Use HeliCoil tap as listed on pgs.<br />

C220 to C227. Check thread size designation<br />

on shank to assure correct size.<br />

2. Cut proper thread size as required<br />

to receive insert. No other machining is<br />

necessary.<br />

Tang Removal<br />

Tang must be removed to allow full passage of fastener through insert. After<br />

installation, place square end of punch (no chamfer) on tang. Strike sharply with<br />

hammer. Tang will break off at notch.<br />

Spark Plug Application Procedures<br />

Install<br />

1. Use correct installation tool and<br />

insert. Screw insert on mandrel until<br />

driving tang is fully engaged in slot.<br />

Note: Installation tool with prewinder<br />

body.<br />

Retract mandrel from prewinder. Place<br />

insert on threaded portion. Place prewinder<br />

over mandrel. Rotate mandrel clockwise<br />

until insert is engaged in 1 or 2<br />

threads of the prewinder.<br />

2. Screw insert into tapped hole. Top<br />

of insert must be 1/4 to 1/2-turn below<br />

top surface.<br />

Ream/Tap<br />

The HeliCoil reamer/tap design eliminates<br />

the need for drilling out worn<br />

threads, engine disassembly, and use<br />

of a tap wrench.<br />

1. Pack flutes with heavy grease to<br />

contain chips.<br />

2. Thread pilot into hole. Rotate until<br />

new threads are cut.<br />

3. Blow remaining chips out through<br />

ports.<br />

Install<br />

1. Set stop collar to contact tool body<br />

when mandrel projects through prewinder<br />

an approximate distance equal to plug<br />

reach.<br />

2. Retract mandrel from body. Place<br />

insert on threaded portion.<br />

3. Place tool body over mandrel. Rotate<br />

mandrel clockwise until insert is engaged<br />

in 1 or 2 threads of the body.<br />

4. Place tool squarely over tapped hole.<br />

Rotate mandrel while holding the body.<br />

Wind insert into work until collar contacts<br />

body. Top of insert must be 1/4 to 1/2-turn<br />

below top surface.<br />

Tang Removal<br />

1. Use tool shown on page C219, or<br />

long-nose pliers.<br />

2. Bend tang up and down to snap it<br />

off at notch.<br />

HeliCoil<br />

Full industrial range<br />

now available from<br />

SPAENAUR<br />

CATALOG 13<br />

C218<br />

29 Aug 01

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