SEMICONDUCTOR - Grieder Bauteile
SEMICONDUCTOR - Grieder Bauteile
SEMICONDUCTOR - Grieder Bauteile
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MOTOROLA<br />
<strong>SEMICONDUCTOR</strong><br />
APPLICATION NOTE<br />
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Prepared by: Wayne Chavez<br />
Discrete Applications Engineering<br />
In low voltage motor drives, it is common practice to use<br />
complementary MOSFET half-bridges to simplify the gate<br />
drive design. However, the P-channel FET within the<br />
half-bridge usually has a higher on resistance or is larger<br />
and more expensive than the N-channel FET. The alternative<br />
solution is to design in an N-channel half-bridge. The<br />
N-channel half-bridge uses silicon more efficiently, while<br />
minimizing conduction losses and power device expense.<br />
The tradeoff to take advantge of N-channel devices is found<br />
in increased gate drive design complexity. Minimizing the<br />
gate drive complexity in a brushed DC motor drive with an<br />
INTRODUCTION<br />
Figure 1. N-channel, H-bridge Motor Drive (DEVB151)<br />
Order this document<br />
by AN1319/D<br />
������<br />
all N-channel H-bridge is the focus of this note. In addition,<br />
design considerations, diode snap and shoot-through current<br />
are discussed and circuit solutions are given.<br />
The result of the design is evaluation board DEVB151<br />
shown in Figure 1. DEVB151 features an MPM3017<br />
N-channel, H-bridge and circuitry designed to interface<br />
power devices within the MPM3017 to microprocessor<br />
outputs. The board drives 24-volt to 48-volt motors and can<br />
handle 8 amps of continuous motor current. A detailed<br />
description of the evaluation board is presented within this<br />
Application Note.<br />
© MOTOROLA INC., 1992 AN1319
DESIGN CONSIDERATIONS<br />
High-side Gate Drive Voltage<br />
Using N-channel half-bridges requires circuitry that<br />
produces voltage above the motor voltage rail and turns the<br />
upper transistors on. One method of accomplishing this task<br />
is to use a charge pump. The charge pump shown in Figure<br />
2 provides a constant voltage greater than 12 volts above<br />
the motor rail at all motor speeds, unlike the capacitor<br />
bootstrap approach, and is less expensive than a transformer<br />
isolated gate drive.<br />
C7<br />
330 pF<br />
R28<br />
10 kΩ<br />
U3<br />
MC34151<br />
Î<br />
Î<br />
C10<br />
.1μF<br />
D11<br />
1N5819<br />
D10<br />
1N5819<br />
Figure 2. Charge Pump<br />
C9<br />
1 μF<br />
+B<br />
Motor Supply<br />
Voltage<br />
Ï<br />
Ï<br />
+B + Boost<br />
An oscillator, two capacitors and two diodes are all the<br />
components necessary to build a charge pump. The inverter,<br />
MC34151, is configured as an oscillator with C7 and R28<br />
determining the frequency. The charge pump action is as<br />
follows. C10 charges up to the rail voltage minus a diode<br />
drop when the IC’s output is low. When the IC’s output swings<br />
high, C10 dumps charge into C9. The cycle is continuously<br />
+5V<br />
R15 R16<br />
750 Ω<br />
10 Ω<br />
Q2<br />
MPSA06<br />
+B + Boost<br />
Q1<br />
MPSA56<br />
U4<br />
MDC1000A<br />
Figure 3. High-side Gate Drive<br />
repeated. In steady state, the voltage across C9 is the<br />
voltage swing of the IC’s output minus two diode drops. This<br />
voltage is in series with the rail voltage, B+, and the sum<br />
is sufficient to drive the high-side FETs.<br />
Voltage losses in the charge pump are from the diode<br />
forward drops and the IC’s output voltage swing. To minimize<br />
the diode voltage drops, Schottky diodes are implemented.<br />
The loss in the IC’s output voltage swing is dependent on<br />
the level of current the charge pump is asked to support.<br />
For example, if the charge pump is to support 50 mA, the<br />
IC’s output swing diminishes by approximately 2 V. This is<br />
of particular concern when operating from a voltage source<br />
less than 15 V. Gate drive voltage is compromised when<br />
operating from a supply voltage of less than 15 volts which<br />
results in increased power dissipation.<br />
High-side Gate Drive<br />
Now that boost voltage is available for the high-side FETs,<br />
a means of switching this voltage to the gate is needed.<br />
Together the MDC1000A and a switched current source,<br />
shown in Figure 3, accomplish this requirement.<br />
The MDC1000A, a MOS turn-off device (MTO), is very<br />
useful in the high-side FET applications. It discharges the<br />
gate-to-source capacitance quickly and contains a zener<br />
clamp for gate protection. To charge the gate-to-source<br />
capacitance, the MTO passes current to the gate of the FET.<br />
When the gate-to-source voltage reaches the zener clamp<br />
voltage, the current is shunted through the zener. When the<br />
current source is turned off, a resistor internal to the MTO<br />
pulls down on the anode of the series diode. After the anode<br />
voltage falls approximately one diode drop, the internal SCR<br />
fires, discharging the gate-to-source capacitance. The series<br />
gate resistor, R19, limits the rate of discharge of the gate<br />
and therefore determines the turn-off time. It will be shown<br />
MOTOROLA AN1319<br />
2<br />
R19<br />
33 Ω<br />
+B<br />
Motor Supply<br />
Voltage<br />
U1<br />
R10<br />
3.3 kΩ<br />
74HC00 +M<br />
Positive Motor<br />
Output<br />
Î<br />
ÏÏ<br />
Ï<br />
ÏÏ<br />
ÏÏ
AN1319<br />
U2<br />
MC34151<br />
R22<br />
240 Ω<br />
later that this resistor also plays a key role in solving the<br />
dynamic issues of the motor drive.<br />
The current source used with the MTO consists of a PNP<br />
transistor, Q1, and resistors R15 and R16. The FET turn-on<br />
time is determined by the sourced current. The reference<br />
current is the collector current of the level shifting transistor,<br />
Q2, and is set by resistor R10. The reference current is<br />
established when the NAND gate output is logic 0. The<br />
reference current, though small, must be supported by the<br />
charge pump.<br />
Low-side Gate Drive<br />
The low-side gate drive design, as shown in Figure 4, is<br />
relatively simple compared to the high side. The MC34151,<br />
used before as an oscillator in the charge pump, is an<br />
integrated circuit specifically designed to drive the gate of<br />
a power MOSFET. The input to this device can be a 5 volt<br />
logic level signal like that of a microcontroller. The MC34151<br />
is capable of sourcing and sinking approximately 1.5<br />
amperes. Therefore, to limit the current into the gate and<br />
control the turn-on time, a resistor, R22, is needed between<br />
the IC and FET. An additional resistor, R23, in series with<br />
PWM<br />
Rgs<br />
Rg<br />
+B<br />
Motor Supply<br />
Voltage<br />
Q1<br />
Q2<br />
Figure 5. Simplified Half-Bridge<br />
+B<br />
R23 D8<br />
D7<br />
33 Ω 1N4148<br />
R21<br />
1N4148<br />
.01 Ω<br />
+<br />
Motor<br />
_<br />
Figure 4. Low-side Gate Drive<br />
Motor Supply<br />
Voltage<br />
+M<br />
Positive Motor<br />
Output<br />
a diode, D8, is placed in parallel with R22 to implement a<br />
faster turn-off time. The need for separate turn-on and turn-off<br />
times will become clear when the dynamic characteristics are<br />
explained.<br />
Dynamic Issues<br />
In addition to static gate drive designs, more difficult<br />
dynamic design challenges must be addressed. These<br />
issues include diode snap and shoot-through current. A<br />
description of these issues and solutions follows.<br />
A pulse width modulated motor drive is usually a<br />
continuous mode clamped inductive load – i.e. – current<br />
continually flows through the inductance. Referring to the<br />
simplified half-bridge circuit of Figure 5, current through the<br />
motor ramps up when Q2 is on and freewheels through Q1’s<br />
internal diode when Q2 is switched off.<br />
When Q2 turns on again, the stored charge within Q1’s<br />
diode must be cleared. The resulting drain current of Q2 is<br />
shown in the turn-on waveform of Figure 6.<br />
The first current peak in Figure 6 shows up as current<br />
from the rail to ground, bypassing the motor. This current has<br />
two components. The first is the expected reverse recovery<br />
VDS<br />
Icont<br />
ID<br />
ta<br />
tb<br />
Figure 6. Turn-on Wave Form<br />
MOTOROLA<br />
3
current of the internal diode of Q1. The second is dv/dt<br />
generated shoot-through current.<br />
Reverse recovery characteristics of the freewheeling<br />
diode are at the root of the system design challenges.<br />
Referring to Figure 6, FET intrinsic diode reverse recovery<br />
tends to be fairly snappy; tb is much shorter than ta. It follows<br />
that di/dt during tb is greater than during ta, and if<br />
unmanageably high, invites unpredictable behavior and<br />
unwanted voltage spikes. In addition, VDS falls very rapidly<br />
during tb. Referring to Figure 5, the dv/dt created during tb<br />
couples through to the gate-to-drain capacitance of the upper<br />
FET. A current proportional to dv/dt and CDG flows through<br />
the top FET gate impedance, develops a gate-to-source<br />
voltage, and turns the FET on. The result is current from the<br />
supply to ground through the half-bridge called shoot-through<br />
current.<br />
Shoot-through and reverse-recovery current bypass the<br />
motor and therefore only contribute to power dissipation.<br />
Other unwanted side effects consist of EMI and unpredictable<br />
gate drive performance from high di/dts acting upon lead and<br />
stray PCB trace inductance. However, control of diode snap<br />
and shoot-through current is accomplished by employing a<br />
gate drive impedance strategy.<br />
The gate-to-source impedance of the upper FET as<br />
shown in Figure 5, controls the voltage developed across<br />
3.25”<br />
MPM3017 MOTOR DRIVE<br />
DEVB151 REV A<br />
CON2<br />
D5<br />
PWR<br />
A BOT<br />
A TOP<br />
B TOP<br />
B BOT<br />
C1<br />
A CS<br />
J1<br />
B CS<br />
CS GND<br />
GND<br />
GND<br />
R1<br />
R2<br />
R3<br />
D1<br />
R4<br />
D2<br />
R5<br />
R6<br />
R7<br />
U1<br />
R8<br />
R9<br />
D3<br />
R10<br />
D4<br />
R11<br />
R12<br />
R13<br />
MOTOROLA DISCRETE<br />
APPLICATIONS<br />
Q4 Q2<br />
R14<br />
R15<br />
R18<br />
C6<br />
Q3 Q1<br />
R16<br />
C2<br />
U4<br />
C7<br />
C4<br />
M1<br />
R19<br />
R20<br />
R22<br />
D8<br />
R23<br />
R17<br />
D6<br />
D7<br />
C8<br />
gate to source during tb and therefore controls the<br />
shoot-through current. A low impedance will obviously<br />
minimize shoot-through current, but there exists a value that<br />
lets an optimal portion of shoot-through current pass. This<br />
impedance can be adjusted until the turn-on waveform<br />
appears to be critically damped. The FET is conducting as<br />
the diode is snapping. If the total current is dominated by<br />
the FET condition, the sharp snap of the diode is hidden.<br />
The net effect is a softer recovery characteristic.<br />
The turn-on gate impedance of the bottom pulse width<br />
modulated FET of Figure 5 also plays a key role in softening<br />
the reverse recovery characteristic. This impedance sets the<br />
positive di/dt during ta. The stored charge in the freewheeling<br />
diode is a function of applied di/dt and as ta becomes shorter,<br />
the diode snaps more severely. This implies that the turnon<br />
gate impedance must be set to a value that will create<br />
a manageable positive di/dt and enable the strategy<br />
undertaken to control diode snap.<br />
An increase in power dissipation is sacrificed for a more<br />
desirable turn-on waveform. Considering the problems that<br />
arise with unmanageable di/dts, such as EMI, voltage spikes,<br />
possible oscillation at turn-on, and possibly a large amount<br />
of power dissipation, the trade-off is to the designer’s<br />
advantage.<br />
MOTOROLA AN1319<br />
4<br />
5.2”<br />
C3<br />
U5<br />
C5<br />
R24<br />
D9<br />
R25<br />
U3<br />
R21<br />
C11<br />
C9<br />
Figure 7. Component Layout<br />
D10<br />
D11<br />
U3<br />
C15<br />
C12<br />
C10<br />
+<br />
R27<br />
R26<br />
R28<br />
D12<br />
D13<br />
Q6<br />
U6<br />
POWER I/O<br />
+B<br />
+M<br />
–M<br />
GND<br />
CON3<br />
Q5<br />
C13<br />
C14
AN1319<br />
MOTOROLA<br />
5<br />
A BOT<br />
B TOP<br />
B BOT<br />
C9<br />
330 pF<br />
R28<br />
10 kΩ<br />
CON1<br />
A TOP<br />
2<br />
1<br />
3<br />
4<br />
U3<br />
MC34151<br />
2<br />
4<br />
R8<br />
10 kΩ<br />
R12<br />
10 kΩ<br />
R2<br />
10 kΩ<br />
VDD<br />
6<br />
3<br />
C10<br />
1μ<br />
F<br />
7<br />
5<br />
R9<br />
1 kΩ<br />
D3<br />
4.7 V<br />
R11<br />
1 k Ω<br />
R3<br />
1 kΩ<br />
R6 R5<br />
10 k Ω 1 k Ω<br />
C1<br />
.01μ<br />
F<br />
D1<br />
4.7 V<br />
+5 V<br />
+5 V<br />
13<br />
12<br />
C12<br />
.1 μ F<br />
D12<br />
19 V<br />
1<br />
2<br />
4<br />
5<br />
D4<br />
4.7 V<br />
10<br />
9<br />
D2<br />
4.7 V<br />
U1<br />
74HC00<br />
U1<br />
U1<br />
U1<br />
D11<br />
1N5819<br />
D10<br />
1N5819<br />
14<br />
3<br />
11<br />
8<br />
+5 V<br />
6<br />
2<br />
U2<br />
7<br />
MC34151<br />
C11<br />
1μ<br />
F<br />
R14<br />
750 Ω<br />
R16<br />
10 Ω<br />
C6<br />
.01μ<br />
F<br />
R15<br />
750 Ω<br />
R10<br />
3.3 k Ω<br />
R17<br />
10 Ω<br />
Q3<br />
MPSA56<br />
C7 1<br />
.01μ<br />
F<br />
2<br />
6<br />
R4<br />
3.3 k Ω<br />
7<br />
4 5<br />
3<br />
VDD<br />
2<br />
C8<br />
.1μ<br />
F<br />
Q1<br />
MPSA56<br />
1 3<br />
3<br />
Q4<br />
MPSA06<br />
1<br />
3<br />
2<br />
C4<br />
100 pF<br />
3<br />
Q2<br />
MPSA06<br />
1<br />
R25<br />
33 Ω<br />
D7<br />
1N4148<br />
R24<br />
240 Ω<br />
C5<br />
100 pF<br />
2<br />
D6<br />
1N4148<br />
D9<br />
1N4148<br />
U4<br />
MDC1000A<br />
2<br />
1<br />
2<br />
1<br />
R22<br />
240 Ω<br />
R23<br />
33 Ω<br />
3<br />
U5<br />
MDC1000A<br />
1<br />
R13<br />
360 Ω<br />
+5 V<br />
Figure 8. MPM3017 Motor Drive Schematic<br />
D8<br />
1N4148<br />
D5<br />
R19<br />
33 Ω<br />
C2<br />
1 μ<br />
F<br />
3<br />
1<br />
C14<br />
1μ<br />
F<br />
R20<br />
33Ω<br />
OUT<br />
5<br />
2<br />
R18<br />
.01Ω<br />
6<br />
4<br />
4<br />
1<br />
U6<br />
MC78L05<br />
GROUND<br />
2<br />
MPM3017<br />
IN<br />
3<br />
8<br />
10<br />
C13<br />
1μ F<br />
6<br />
9<br />
9<br />
11<br />
VDD<br />
R21<br />
.01Ω<br />
+<br />
C3<br />
1 μ F<br />
3 2<br />
1<br />
D13<br />
17 V<br />
1<br />
2<br />
3<br />
C15<br />
390μ<br />
F<br />
R1<br />
1 k Ω<br />
R7<br />
1 kΩ<br />
Q5<br />
TIP29B<br />
Q6<br />
MPSW06<br />
R26<br />
4.8 kΩ<br />
R27<br />
4.8 k Ω<br />
1<br />
2<br />
3<br />
4<br />
1<br />
2<br />
3<br />
4<br />
5<br />
+ B<br />
CON3<br />
+B<br />
+M<br />
–M<br />
GND<br />
CON2<br />
A CS<br />
B CS<br />
CS GND<br />
GND<br />
GND
Table 1. Parts List<br />
ÁÁÁ<br />
Designators ÁÁÁÁ<br />
Description<br />
ÁÁÁ<br />
C1,C6,C7 ÁÁÁÁÁÁÁÁÁ<br />
3 .01 μF Ceramic ÁÁÁÁ<br />
Cap 100 ÁÁÁÁÁÁÁ<br />
V<br />
ÁÁÁÁÁÁ<br />
Manufacturer Part Number<br />
ÁÁÁÁÁÁÁÁÁQuantityÁÁÁÁÁÁÁÁÁ<br />
RatingÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁ ÁÁÁ<br />
ÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁ<br />
ÁÁÁ<br />
C2,C3,C10,C11,C13,C14 ÁÁÁÁÁÁÁÁÁ<br />
6 1 μF Ceramic ÁÁÁÁ<br />
Cap 100 ÁÁÁÁÁÁÁ<br />
V<br />
ÁÁÁ<br />
C4,C5 ÁÁÁÁÁÁÁÁÁ<br />
2 100 pF Ceramic ÁÁÁÁ<br />
Cap 100 ÁÁÁÁÁÁÁ<br />
V<br />
ÁÁÁ<br />
C6,C8,C12 2 ÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁ<br />
.1 μF Ceramic Cap 100 V<br />
C9<br />
1 330 pF Ceramic Cap<br />
100 V<br />
ÁÁÁ<br />
ÁÁÁÁ ÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ<br />
ÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁ ÁÁÁ ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁ<br />
ÁÁÁ ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁ ÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁ ÁÁÁ ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁ<br />
ÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁ<br />
C15<br />
CON1,CON3<br />
CON2<br />
1<br />
1<br />
390 μF Electrolytic Cap<br />
4 Terminal Connector<br />
ÁÁÁÁÁÁÁÁÁ<br />
1 5 Terminal Connector<br />
ÁÁÁ<br />
ÁÁÁÁ ÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁ ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁ ÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁ<br />
ÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ ÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ ÁÁÁ ÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁ<br />
D1,D2,D3,D4<br />
D5<br />
MOTOROLA AN1319<br />
6<br />
100 V<br />
Sprague<br />
80D391P100HA2<br />
ÁÁÁÁÁÁÁÁÁ<br />
4 4.7 V Zener<br />
500 mW ÁÁÁÁÁÁÁ<br />
Motorola 1N5230B<br />
ÁÁÁÁÁÁÁÁÁ<br />
1 LED (RED)<br />
ÁÁÁ<br />
ÁÁÁÁ ÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁ<br />
ÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ<br />
ÁÁÁÁ ÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ ÁÁÁ ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁ<br />
ÁÁÁ<br />
ÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁ<br />
ÁÁÁÁ ÁÁÁÁÁÁÁÁÁ ÁÁÁ ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁ ÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁ<br />
D6,D7,D8,D9 ÁÁÁ Diode<br />
ÁÁÁÁÁÁ<br />
ÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁ ÁÁÁÁÁÁÁÁÁ ÁÁÁ ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁ<br />
Motorola<br />
ÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁ<br />
1N4148<br />
ÁÁÁÁ ÁÁÁÁÁÁ<br />
ÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁ<br />
D10,D11<br />
D12<br />
D13<br />
GI<br />
MV57124A<br />
ÁÁÁÁÁÁÁÁÁ<br />
4<br />
ÁÁÁÁÁÁÁÁÁ<br />
2 Diode Schottky<br />
1 A,40 VÁÁÁÁÁÁÁ Motorola 1N5819<br />
ÁÁÁÁÁÁÁÁÁ<br />
1 19 V Zener<br />
500 mWÁÁÁÁÁÁÁ Motorola 1N5249B<br />
1 17 V Zener<br />
500 mWÁÁÁÁÁÁÁ<br />
Motorola 1N5247B<br />
ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁ<br />
ÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁ<br />
ÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ ÁÁÁ<br />
ÁÁÁÁÁÁ<br />
ÁÁÁ<br />
ÁÁÁÁ ÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁ<br />
M1<br />
Q1,Q3<br />
1 N-ch H-Bridge<br />
60 V/25 AÁÁÁÁÁÁÁ<br />
Motorola MPM3017<br />
ÁÁÁÁÁÁÁÁÁ<br />
2 PNP Transistor ÁÁÁÁÁÁÁÁÁ<br />
80 ÁÁÁÁÁÁÁ<br />
V Motorola MPSA56<br />
ÁÁÁ<br />
ÁÁÁÁ ÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁ<br />
ÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁ<br />
ÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ ÁÁÁ<br />
ÁÁÁÁ ÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
Q2,Q4<br />
2 NPN Transistor ÁÁÁÁÁÁÁÁÁ<br />
80 ÁÁÁÁÁÁÁ<br />
V Motorola MPSA06<br />
ÁÁÁ<br />
Q5 ÁÁÁÁÁÁÁÁÁ<br />
1 NPN ÁÁÁÁ<br />
Transistor 80 WÁÁÁÁÁÁÁ<br />
V/2 ÁÁÁÁÁÁ<br />
Motorola TIP29B<br />
ÁÁÁ<br />
ÁÁÁÁ ÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ ÁÁÁ<br />
ÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁ<br />
ÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁ<br />
Q6 ÁÁÁÁÁÁÁÁÁ<br />
1 NPN ÁÁÁÁ<br />
Transistor 80 WÁÁÁÁÁÁÁ<br />
V/1 ÁÁÁÁÁÁ<br />
Motorola MPSW06<br />
ÁÁÁ<br />
R1,R3,R5,R7,R9,R11 ÁÁÁÁÁÁÁÁÁ<br />
6 1 kΩ ÁÁÁÁ<br />
Resistor .25 ÁÁÁÁÁÁÁ<br />
W<br />
ÁÁÁ<br />
R2,R6,R8,R12,R28 ÁÁÁÁÁÁÁÁÁ<br />
5 10 kΩ ÁÁÁÁ<br />
Resistor .25 ÁÁÁÁÁÁÁ<br />
W<br />
ÁÁÁ ÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁ ÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁ<br />
R4,R10 ÁÁÁÁÁÁÁÁÁ<br />
2 3.3 kΩ ÁÁÁÁ<br />
Resistor .25 ÁÁÁÁÁÁÁ<br />
W<br />
ÁÁÁ<br />
R13 ÁÁÁÁÁÁÁÁÁ<br />
1 360 Ω ÁÁÁÁ<br />
Resistor .25 ÁÁÁÁÁÁÁ<br />
W<br />
ÁÁÁ<br />
ÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁ<br />
ÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁ<br />
R14,R15 ÁÁÁÁÁÁÁÁÁ<br />
2 750 Ω ÁÁÁÁ<br />
Resistor .25 ÁÁÁÁÁÁÁ<br />
W<br />
ÁÁÁ<br />
R16,R17 2 10 Ω Resistor ÁÁÁÁ .25 W ÁÁÁÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁ<br />
ÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁ<br />
ÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
R18,R21<br />
R19,R20,R23,R25<br />
2<br />
4<br />
.01 Ω Resistor<br />
33 Ω Resistor<br />
ÁÁÁ<br />
ÁÁÁÁ ÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁ ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁ ÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁ<br />
ÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ ÁÁÁ ÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
R22,R24<br />
R26,R27<br />
2<br />
240 Ω Resistor<br />
ÁÁÁÁÁÁÁÁÁ<br />
2 4.8k Ω Resistor<br />
2.25 W<br />
Mills<br />
MRP-2-NI<br />
ÁÁÁ<br />
ÁÁÁÁ ÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁ ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁ ÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁ ÁÁÁÁÁÁ<br />
ÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁ<br />
ÁÁÁÁ<br />
ÁÁÁ ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁ ÁÁÁ ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁ<br />
ÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁ<br />
ÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁ<br />
U1<br />
U2,U3<br />
U4,U5<br />
ÁÁÁÁÁÁÁÁÁ<br />
1 Quad 2 input NAND<br />
ÁÁÁÁÁÁÁÁÁ<br />
2 MOSFET Driver<br />
ÁÁÁÁÁÁÁÁÁ<br />
2 MOS Turn-off Device<br />
.25 W<br />
.25 W<br />
1 W ÁÁÁÁÁÁÁ<br />
Motorola MC74HC00AN<br />
Motorola<br />
Motorola<br />
MC34151P<br />
MDC1000A<br />
ÁÁÁ<br />
ÁÁÁÁ ÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁ<br />
ÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁ<br />
ÁÁÁÁ ÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ ÁÁÁ ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ ÁÁÁ<br />
ÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁ<br />
U6<br />
ÁÁÁÁÁÁÁÁÁ<br />
1 3-pin Voltage Regulator<br />
Motorola<br />
MC78L05ACP<br />
ÁÁÁ ÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ ÁÁÁ<br />
ÁÁÁ ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁ ÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁ<br />
ÁÁÁÁ<br />
ÁÁÁÁÁÁ<br />
ÁÁÁÁÁÁ
Additional decoupling capacitors across each half-bridge<br />
provide high frequency current for reverse recovery. Any<br />
sharp voltage spikes created during reverse recovery are<br />
smoothed out and kept from propagating to the other<br />
half-bridge creating unwanted noise. These decoupling<br />
capacitors should be physically placed as close to the<br />
half-bridge as possible.<br />
The PCB layout is also a very important design<br />
consideration. Care must be taken to minimize the source<br />
inductance and any stray inductance in the high current<br />
paths. This is done by keeping the high current traces as<br />
wide and as short as possible. Another rule to follow is that<br />
the low current ground traces or trace should tie to the high<br />
current trace at one central grounding point. Typically the<br />
sources of the power transistors are used as the grounding<br />
point. If using current sense resistors, the leads terminating<br />
to ground must be the central grounding point.<br />
The dynamic design challenges are solved simply by<br />
employing a gate drive impedance strategy. The different<br />
gate impedances in Figures 2 and 3 are optimized to control<br />
the turn-on di/dt, shoot-through current and diode snap.<br />
Faster turn-off of the bottom FETs minimizes turn-off<br />
switching losses.<br />
AN1319<br />
BOARD DESCRIPTION<br />
Evaluation board DEVB151 was designed to be an<br />
electronic building block that interfaces a microcontroller to<br />
a motor. This board translates HCMOS logic signals, like<br />
those from a microprocessor or microcontroller, to motor<br />
turning power. DEVB151 can drive a brushed DC motor in<br />
both directions or drive one phase of a stepper motor. Four<br />
inputs to the board control the gates of H-Bridge configured<br />
FETs. The outputs of the board include + and – terminals<br />
for the motor and current-sense terminals for each<br />
half-bridge. A single voltage power source is all that is<br />
required to operate the board. A silk-screen plot and a full<br />
schematic are shown in Figures 7 and 8, respectively. The<br />
board content is listed in Table 1.<br />
All control inputs and current sense outputs are on the<br />
left side of the board. Inputs A TOP, A BOT, B TOP, and B<br />
BOT each correspond to a similarly labeled power FET and<br />
have positive logic. For example, when B TOP is logic 1 its<br />
corresponding transistor is on. To prevent an accidental<br />
simultaneous conduction of either half-bridge (A TOP=A<br />
BOT=1 or B TOP=B BOT=1), protection circuitry was added<br />
Table 2. Electrical Characteristics<br />
to the design. Cross-coupled NAND gates disable the bottom<br />
transistor when the top transistor is on. This protection<br />
scheme has another advantage. Inputs A BOT and B BOT<br />
can be tied together and share the same PWM signal. The<br />
logic of the upper transistors determines which bottom<br />
transistor is pulse width modulated. Resistors and zeners are<br />
additions to the board inputs to deter static damage of the<br />
NAND gates. The NAND inputs are directly compatible with<br />
5 volt HCMOS logic and form a direct interface to<br />
microcontrollers and microprocessors.<br />
The voltages at output terminals A CS and B CS are the<br />
representations of the current through each half-bridge,<br />
respectively. Current is related to the voltage present at<br />
these terminals by a ratio of 100 amps per volt. To incorporate<br />
a single-current sense voltage, jumper J1, can be installed.<br />
This ties the current sense resistors from each half-bridge<br />
together. In this case, the output voltage at A CS or B CS<br />
is related to the current by a ratio of 200 amps per volt. The<br />
voltage representation of the currents at these terminals is<br />
very noisy. To obtain a clean sense voltage, low pass filtering<br />
is recommended before sampling. CS GND terminal is<br />
ground for the current sense outputs. Along with this ground,<br />
two more terminals are labeled ground. One is used for the<br />
ground lead from the microcontroller and the other is<br />
available as an instrument grounding point.<br />
All power connections are on the right side of the board.<br />
Power to the board is brought in on the +B and GND<br />
terminals. The power outputs to the motor are the +M and<br />
– M terminals.<br />
The heart of DEVB151 is the MPM3017. The MPM3017<br />
is made up of four N-channel power MOSFETs which have<br />
an RDS(on) rating of 40 mΩ maximum, a breakdown voltage<br />
of 60 volts and are energy rated. The remainder of operating<br />
specifications are listed in Table 2.<br />
Application of DEVB151 is shown in the diagram of Figure<br />
9. An 8 bit microcontroller, such as the MC68HC11, can be<br />
readily programmed to generate the required signals to<br />
operate this evaluation board. This microcontroller contains<br />
a general purpose timer used to perform the time-intensive<br />
tasks of generating a PWM signal. The cross-coupled NAND<br />
gates at the inputs of DEVB151 allow the use of only one<br />
PWM signal. The direction signals can simply be outputs from<br />
an available parallel port. In Figure 8, two bits of port B are<br />
used as the direction signals, and port A, pin 6 is the output<br />
carrying the PWM signal.<br />
ÁÁÁÁÁ<br />
Characteristic ÁÁÁÁ<br />
Symbol ÁÁÁÁ<br />
Min ÁÁÁÁ<br />
Typ ÁÁÁÁÁ<br />
Max Units<br />
Input ÁÁÁÁÁ<br />
voltage ÁÁÁÁ<br />
+B ÁÁÁÁ<br />
18 ÁÁÁÁÁ<br />
48 Volts<br />
Peak motor ÁÁÁÁÁ<br />
current ÁÁÁÁ<br />
IPK ÁÁÁÁÁ<br />
30 Amps<br />
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ<br />
Continuous motor ÁÁÁÁÁ<br />
current ÁÁÁÁ<br />
IC<br />
Minimum logic 1 input ÁÁÁÁÁ<br />
voltage ÁÁÁÁ<br />
VIH<br />
ÁÁÁÁÁ<br />
8 Amps<br />
ÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁ<br />
ÁÁÁÁ ÁÁÁÁ<br />
ÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁ ÁÁÁÁ<br />
Maximum logic 0 input ÁÁÁÁÁ<br />
voltage ÁÁÁÁ<br />
VIL<br />
Power ÁÁÁÁÁ<br />
dissipation ÁÁÁÁ<br />
PD<br />
ÁÁÁÁ<br />
2.7 Volts<br />
ÁÁÁÁ<br />
2.0 Volts<br />
ÁÁÁÁÁ<br />
7 Watts<br />
ÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁ<br />
ÁÁÁÁ ÁÁÁÁ<br />
ÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁÁ<br />
ÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁ<br />
ÁÁÁÁ ÁÁÁÁ<br />
ÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁ<br />
Sense ÁÁÁÁÁ<br />
voltage ÁÁÁÁ<br />
Vsense<br />
* Additional heat sinking will increase the maximum power dissipation rating.<br />
10 ÁÁÁÁ<br />
ÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ<br />
ÁÁÁÁ<br />
ÁÁÁÁ ÁÁÁÁÁ<br />
ÁÁÁÁ<br />
ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁ<br />
ÁÁÁÁ<br />
ÁÁÁÁÁ<br />
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ<br />
mV/A<br />
MOTOROLA<br />
7
ÏÏÏÏÏÏÏ<br />
ÏÏÏÏÏÏÏ<br />
ÏÏÏÏÏÏÏ<br />
ÏÏÏÏÏÏÏ<br />
ÏÏÏÏÏÏÏ<br />
MC68HC11<br />
ÏÏÏÏÏÏÏ<br />
ÏÏÏÏÏÏÏ<br />
ÏÏ<br />
PB1 dir ′<br />
Atop<br />
PB0 dir<br />
Btop<br />
PA6<br />
pwm<br />
Abot<br />
CONCLUSIONS<br />
ÏÏÏÏÏÏÏÏÏÏÏ<br />
ÏÏÏÏÏÏÏÏÏÏÏ<br />
ÏÏÏÏÏÏÏÏÏÏÏ<br />
ÏÏÏÏÏÏÏÏÏÏÏ<br />
Bbot<br />
N-channel half-bridges increase performance of motor<br />
drive systems over that of complementary half-bridges.<br />
However, the dynamic issues of the design remain constant<br />
for both topologies. Shoot-through current and diode snap<br />
are managed by relatively simple circuit solutions. These<br />
circuit solutions stem from the optimization of the gate<br />
impedances for separate turn-on and turn-off speeds. The<br />
additional voltage needed to drive the upper half of the<br />
N-channel half-bridges above the motor voltage is derived<br />
from a charge pump.<br />
DEVB151 is more efficiently used if the bottom transistors<br />
are pulse-width modulated rather than the upper transistors.<br />
The top transistors can be pulse-width modulated, however,<br />
due to limitations of the high-side gate drive, top FET turn-on<br />
speed is slower than that of the bottom FETs. The slower<br />
turn-on speed leads to greater switching losses.<br />
Losses in the charge pump circuitry limit the low end<br />
supply voltage to 15 volts, therefore DEVB151 does not<br />
address the 12 volt market. However, implementing a voltage<br />
tripler, a modified charge pump, will allow operation down<br />
to 12 volts.<br />
DEVB151<br />
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Figure 9. Application Block Diagram<br />
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MOTOROLA AN1319 AN1319/D<br />
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+B<br />
+M<br />
–M<br />
GND<br />
+<br />
–<br />
Brushed<br />
DC Motor<br />
Looking at DEVB151 as a building block between a<br />
microcontroller and a motor, the board is kept simple and<br />
is protected from accidental misuse. DEVB151 only needs<br />
a single voltage source from which different voltage levels<br />
are supplied to the various internal devices. The<br />
cross-coupled NAND gates prohibit the user from<br />
accidentally destroying the power transistors on the board.<br />
All inputs and outputs are clearly labeled and are fairly<br />
self-explanatory.<br />
REFERENCES<br />
1) Berringer, Ken, “One-Horsepower Off-Line Brushless<br />
Permanent Magnet Motor Drive,” Power Conversion and<br />
Intelligent Motion, June 1990<br />
2) Schultz, Warren, “Interfacing Microcomputers to<br />
Fractional Horsepower Motors,” Motorola Application<br />
Note AN1300<br />
3) Schultz, Warren, “Drive Techniques for High Side<br />
N-Channel MOSFETs,” Power Conversion and Intelligent<br />
Motion, June 1987<br />
4) Motorola Power MOSFET Transistor Data, DL135 Rev<br />
3, 1989<br />
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