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Haas CNC news 2016 ENG

What's new from america's most popular machine tool builder

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WHAT’S NEW<br />

FROM AMERICA’S MOST POPULAR MACHINE TOOL BUILDER<br />

ELECTRONICS CABINET COOLER<br />

AUTOMATED TOOL<br />

CHANGER RECOVERY<br />

ENCLOSURE EXHAUST SYSTEM<br />

PROGRAMMABLE<br />

COOLANT NOZZLE<br />

EASY ACCESS<br />

SIDE WINDOWS<br />

AUTOMATIC<br />

AIR GUN<br />

AUTOMATIC COOLANT<br />

REFILL SYSTEM<br />

SELF-CLEANING,<br />

POWER-BOOSTED<br />

COOLANT PUMP<br />

MORE POWERFUL<br />

THROUGH-SPINDLE<br />

COOLANT PUMP<br />

NEXTGEN<br />

HAAS <strong>CNC</strong><br />

HAAS<br />

CONNECT<br />

REMOTE<br />

MONITORING<br />

MINIMUM-<br />

QUANTITY<br />

LUBRICATION<br />

SYSTEM<br />

WIRELESS INTUITIVE<br />

PROBING SYSTEM<br />

COOLANT TANK<br />

OIL SKIMMER<br />

SIMPLE TAP RECOVERY<br />

THROUGH-TOOL AIR BLAST<br />

REDESIGNED SURE-FLOW<br />

COOLANT TANK<br />

UTILITY TABLE WITH<br />

TOOLHOLDER VISE<br />

FRONT-ACCESS<br />

WASHDOWN GUN<br />

4-POINT COOLANT RING<br />

Collector’s pull-out poster: The first American F1 team in 30 years.<br />

Official Machine Tool<br />

<strong>Haas</strong> F1 TM Team<br />

INSIDE: NEW CM-1 COMPACT MILL AND CL-1 CHUCKER LATHE. PLUS, HIGHLIGHTS ON THE NEXTGEN CONTROL AND MORE.<br />

EN


WHAT’S NEW<br />

Build Your <strong>Haas</strong> FOR A PERFECT FIT<br />

Start with your ideal work envelope, then customize for max productivity.<br />

It’s really not that complicated<br />

Ask any shop owner or machinist and they’ll tell you straight up: Keep things<br />

simple. Their cardinal rule – use common sense and keep moving. They know<br />

that turning a profit is a matter of making quality parts quickly, and avoiding<br />

all the hassle. And, when it comes to major equipment, don’t overdo it. Use<br />

common sense.<br />

Here at <strong>Haas</strong>, we think the same way. Our focus is building <strong>CNC</strong> machines that<br />

are easy to operate, and have the features and options that help save time,<br />

eliminate hassles, and boost output.<br />

This issue of <strong>CNC</strong> News details all the ways you can custom build your ideal<br />

<strong>Haas</strong> machining center, and put a high-output, hassle-free, simple-to-service<br />

Here}<br />

<strong>CNC</strong> machine tool on your floor for as little investment as possible. Simple.<br />

Start<br />

AUTOMATIC COOLANT<br />

REFILL SYSTEM<br />

REDESIGNED SURE-FLOW<br />

COOLANT TANK<br />

FRONT-ACCESS<br />

WASHDOWN GUN<br />

AUTOMATED 1 GB PROGRAM TOOL MEMORY<br />

CHANGER RECOVERY<br />

SELF-CLEANING,<br />

POWER-BOOSTED<br />

COOLANT PUMP<br />

Standard Features<br />

Make it Different<br />

4-POINT COOLANT RING<br />

RIGID TAPPING<br />

EASY ACCESS<br />

SIDE WINDOWS<br />

ETHERNET INTERFACE<br />

SIMPLE TAP RECOVERY<br />

NEXTGEN HAAS <strong>CNC</strong><br />

UTILITY TABLE WITH<br />

TOOLHOLDER VISE<br />

THROUGH-SPINDLE<br />

COOLANT READY<br />

HAASCONNECT<br />

REMOTE MONITORING<br />

Affordable Upgrades<br />

Make it Great<br />

ENCLOSURE EXHAUST SYSTEM<br />

REMOTE JOG HANDLE<br />

ELECTRONICS CABINET COOLER<br />

PROGRAMMABLE<br />

COOLANT NOZZLE<br />

THROUGH-TOOL AIR BLAST<br />

AUTOMATIC COOLANT<br />

REFILL SYSTEM<br />

WIRELESS INTUITIVE<br />

PROBING SYSTEM<br />

MINIMUM-QUANTITY<br />

LUBRICATION SYSTEM<br />

CHIP REMOVAL OPTIONS<br />

SPINDLE ORIENTATION<br />

HIGH-SPEED MACHINING<br />

ADD A 4TH & 5TH AXIS<br />

WIFI WIRELESS CONNECTIVITY<br />

MULTIPLE SPINDLE CHOICES<br />

UP TO 20.000 RPM<br />

DYNAMIC WORK OFFSETS &<br />

TOOL CENTER POINT CONTROL<br />

COOLANT TANK OIL SKIMMER<br />

THROUGH-SPINDLE COOLANT<br />

VISUAL PROGRAMMING SYSTEM<br />

}<br />

Learn<br />

More<br />

TOOL CHANGER UPGRADES<br />

AUTOMATIC AIR GUN<br />

HIGH-INTENSITY LIGHTING<br />

Compact Mill Toolroom Mills Mini Mills Drill/Tap/Mill Super Speed 5-Axis & Mold Maker Standard 40-Taper Standard 50-Taper Gantry / Gantry 5-Axis Universal 5-Axis<br />

2 3<br />

Find your distibutor at www.<strong>Haas</strong><strong>CNC</strong>.com


WHAT’S NEW<br />

The NextGen <strong>Haas</strong> <strong>CNC</strong><br />

Faster, smoother, and a great communicator.<br />

The Next Generation<br />

<strong>Haas</strong> Automation’s Next Generation Control (NGC) is the latest update<br />

to the machine tool industry’s most user-friendly <strong>CNC</strong> control.<br />

The NGC has a significantly improved user interface, featuring a<br />

more consistent and intuitive navigation experience, vastly improved<br />

connectivity, and an all-new Visual Programming System.<br />

The <strong>Haas</strong> NGC is faster, smarter, and looks a lot sharper, but we<br />

made sure that the operator’s ease-of-use was the driver behind all<br />

of these new enhancements.<br />

Years of development have gone into designing the best control<br />

hardware and software in the industry. Our latest generation of VMCs<br />

pack even more innovation into what was already the industry’s<br />

greatest overall <strong>CNC</strong> control.<br />

To ensure smooth, precise motion control, <strong>Haas</strong> VMCs use stateof-the-art<br />

digital servomotors and high-resolution encoders on<br />

all axes. Combined with significant advancements in software and<br />

motor-control, these yield better surface-finish performance than<br />

ever before.<br />

New Features & Options<br />

Standard Features<br />

• 1 GB Program Memory<br />

• Power-Failure Detection Module<br />

• Ethernet Connection<br />

• <strong>Haas</strong>Connect Mobile Monitoring<br />

(Coming Soon)<br />

Optional Upgrades<br />

• 32 GB or 64 GB Memory<br />

• WiFi Connectivity<br />

• Visual Programming System<br />

• Dynamic Work Offsets (DWO) & Tool<br />

Center Point Control (TCPC)<br />

Enhanced Remote Jog Handle<br />

The patented <strong>Haas</strong> color remote jog handle features a 2.8"<br />

(7,1 cm) color graphic display, an 11-button keypad, a tripleknob<br />

motion-control system that allows infinitely variable jog<br />

speeds, and a built-in LED inspection light. You can set tool<br />

and work offsets, jog up to 9 axes, display machine position,<br />

show the current program running, and much more – all from<br />

the jog handle.<br />

4 5<br />

Find your distibutor at www.<strong>Haas</strong><strong>CNC</strong>.com


NextGen Touch Points<br />

New <strong>Haas</strong> Control Features<br />

A Seamless Transition to the Next<br />

Generation<br />

The layout and screens of the Next Generation<br />

Control are very similar to the past <strong>Haas</strong> controls,<br />

but are better-organized and easier to read, with<br />

updated colors and enhanced graphics. All<br />

of this makes the NGC the platform for future<br />

innovation of <strong>Haas</strong> machine tools.<br />

DWO/TCPC<br />

Dynamic Work Offsets (DWO) and Tool Center Point Control (TCPC) are software features in the Next Generation<br />

Control that greatly simplify multi-axis machining when using 4th- and 5th-axis rotary tables. DWO/TCPC eliminates<br />

the need to locate the workholding in exactly the same place, or repost the part program every time a job is set<br />

up. In the case of 4th- and 5th-axis contouring programs using TCPC, or 3+2 programs using DWO, the <strong>Haas</strong><br />

control recognizes the part position and creates the correct toolpath, regardless of the workholding position, greatly<br />

reducing set-up time or reposting time.<br />

With DWO/TCPC you will have:<br />

• No need to place the part in the exact same<br />

location every time<br />

• No need to repost the program when the fixture<br />

changes<br />

• No need to repost the program when the stock<br />

changes<br />

DWO/TCPC changes everything:<br />

• Save time in the CAM system<br />

• Save money on set up<br />

• Increase your number of multi-axis operators<br />

• Increase your productivity<br />

• Make money faster<br />

Did You Know?<br />

• There are more than 200.000 <strong>Haas</strong> <strong>CNC</strong><br />

controls in use worldwide.<br />

• More than half-a-million people have<br />

experience using a <strong>Haas</strong> control.<br />

• <strong>Haas</strong> designs and builds both the hardware<br />

and software. This ensures that the control,<br />

motors, cables, and drives are used as<br />

intended in the machine tool.<br />

• Basic control operation is the same between<br />

milling and turning machines.<br />

• The <strong>Haas</strong> control is supported by all major<br />

CAM providers, with extensive postprocessors<br />

available.<br />

Operation and Navigation<br />

Navigation has been vastly simplified in the NGC, with<br />

consistent functionality of the cursor keys and intuitive icons<br />

throughout the user experience, making the transition from<br />

the previous generation control seamless.<br />

DWO/TCPC & WIRELESS PROBING<br />

Dynamic Work Offsets (DWO) and Tool Center Point Control (TCPC) provide a massive shortcut for<br />

multi-axis machining setups, and can save you time and headaches. For DWO/TCPC to work,<br />

you have to tell the <strong>Haas</strong> control where the part is positioned, the software then makes all the<br />

adjustments required to cut the part correctly. With all that technology at your fingertips, you<br />

need a simple, quick way to find the part position that does not involve a manual edge finder.<br />

That’s where the <strong>Haas</strong> Wireless Intuitive Probing system comes in. Using the part probe, you<br />

can automate every step of finding the part edges and entering the data into the control.<br />

The operator Help interface has been enhanced with<br />

icons that provide easy access to information for any<br />

feature or option within the control.<br />

The <strong>Haas</strong> Wireless Intuitive Probing System includes a work probe, a tool probe, and powerful software.<br />

It is the simplest and most powerful, probing system available on any machine tool.<br />

6 7<br />

Find your distibutor at www.<strong>Haas</strong><strong>CNC</strong>.com


NextGen Connected<br />

Wireless hookups and text updates<br />

VPS<br />

Visual Programming System<br />

The <strong>Haas</strong> Visual Programming System (VPS) lets you quickly create G-code<br />

programs for basic part features. The part-feature templates use a form-like<br />

interface with which you define the feature. VPS then outputs working G-code<br />

at the touch of a button.<br />

When you use VPS, you first choose a part-feature template; for example, a<br />

bolt pattern. You then work your way through the required variables, entering the<br />

necessary information, guided by on-screen illustrated examples and Help text.<br />

When you’re finished, you can immediately run your new program. You can also<br />

output the code to MDI, where you can edit it, save it as a program, or copy it<br />

to include in another program.<br />

Connectivity Simplified<br />

The Next Generation Control has a vastly improved and simplified network<br />

set-up interface. Wired connectivity via Ethernet comes standard, but for<br />

more convenience, you can add the optional WiFi capability. With the NGC,<br />

there are no limitations with any common operating system; connectivity is<br />

fast and reliable.<br />

COMING SOON!<br />

THE HIDDEN POWER IN THE NEXTGEN CONTROL<br />

STAY IN THE LOOP. KNOW WHAT’S HAPPENING.<br />

SIMPLE. EASY. HAASCONNECT.<br />

The Next Generation Control has the ability to send you, and others you designate,<br />

Email and SMS text notifications about the operating status of your <strong>Haas</strong> machine.<br />

Set up is simple and easy through the My<strong>Haas</strong> Portal and <strong>Haas</strong><strong>CNC</strong>.com website.<br />

<strong>Haas</strong>Connect is free with every new <strong>Haas</strong> that has the Next Generation Control.<br />

VPS also includes a custom template generator so you can make templates for<br />

your own part features or frequently used programs. Your HFO’s Applications<br />

Department can help you get started.<br />

• Cutting-edge navigation, with templates and a new form-based interface<br />

• Includes Wireless Intuitive Probing templates<br />

Did You Know?<br />

• The <strong>Haas</strong> control has one-button entry for tool and work<br />

offsets<br />

• Offset adjustments can be performed without having to<br />

calculate new values or switch between multiple screens<br />

• The <strong>Haas</strong> control has settings to assist the operator in<br />

fine-tuning the application to yield the desired results<br />

• The <strong>Haas</strong> control has safety features, such as offset<br />

adjustment warnings, and cutting graphics<br />

• With <strong>Haas</strong>Connect, you can get mobile notifications of<br />

your machine’s status, no matter where you are<br />

MAKE THE CONNECTION WITH<br />

HAASCONNECT.<br />

GET YOUR MACHINE STATUS<br />

NOTIFICATIONS ANYWHERE.<br />

ON ANY DEVICE.<br />

Go to <strong>Haas</strong><strong>CNC</strong>.com and click on My<strong>Haas</strong> to get set up on <strong>Haas</strong>Connect.<br />

8 9<br />

Find your distibutor at www.<strong>Haas</strong><strong>CNC</strong>.com


WHAT’S NEW<br />

Coolant System Design<br />

Features and Improvements<br />

A Coolant SYSTEM THAT WORKS<br />

A rational, commonsense<br />

approach saves time and hassle.<br />

Significant improvements to our coolant systems mean vastly reduced maintenance<br />

requirements and higher productivity for shops running <strong>Haas</strong> machines. Some of<br />

these design improvements were made to the coolant system inside the machines,<br />

while other refinements took place within the coolant tank itself. Our approach is to<br />

evaluate each component of the system, and then make measurable improvements<br />

to each one, which results in a significant improvement to the entire system. Here are<br />

the details of the latest improvements:<br />

Coolant Tank<br />

<strong>Haas</strong> coolant tanks have undergone a complete redesign. In<br />

the past, the in-tank pump filters and screens required frequent<br />

cleaning to prevent pump cavitation caused by insufficient<br />

coolant reaching the pump (this can seriously degrade pump<br />

performance). Filtration is now accomplished through a settlingstyle<br />

separation system that greatly reduces tank clean-out<br />

frequency, while maintaining pump performance.<br />

The Coolant Pump<br />

The coolant path in any machine begins at the pump. We’ve<br />

recently developed a high-performance, 3-phase coolant pump<br />

that outperforms – and is more reliable than – the previous<br />

1-phase coolant pump. The results have been exceptional: Our<br />

testing and owner feedback show overall better performance,<br />

less noise and vibration, and greater reliability.<br />

Coolant Hoses<br />

<strong>Haas</strong> now uses 100% polyurethane hoses in all of our coolant<br />

systems and accessories. Sure, they cost more, but they never<br />

harden or crack, regardless of the coolant being used, they<br />

outlast PVC and rubber-style hoses by years – and they resist<br />

kinking throughout their life cycle.<br />

Capture and Return Coolant Mist to the System<br />

with the Enclosure Exhaust System<br />

Everyone has experienced the delay caused by waiting for coolant mist to clear out of a machine when you open<br />

the doors. Nobody wants to breathe that stuff, so the operators wait for the mist cloud to clear, or blow the cloud<br />

away using the air gun. What a waste of time! Sure, there are aftermarket systems out there to clear out that mist,<br />

but they are expensive, not easily integrated into the machine, and some don’t have a filter, let alone one that can<br />

be easily cleaned.<br />

Solution: The <strong>Haas</strong> Enclosure Exhaust System is a low-cost solution that immediately improves productivity by<br />

reducing the total machining cycle time. How it works is simple. A powerful, low-vibration fan pulls the coolant mist<br />

generated by the cutter out of the enclosure. The coolant-laden mist passes through two reusable woven-metal<br />

filter panels, where the coolant coalesces and is allowed to return to the enclosure, while cleaned air is expelled out<br />

the top of the unit. The system integrates with the <strong>Haas</strong> control, turning on automatically when the spindle starts and<br />

off after the spindle stops. An onscreen icon alerts the operator when the filters require cleaning.<br />

Result: Operators experience greatly reduced coolant mist when they open the machine door, and are therefore<br />

less likely to pause before leaning into the machine to remove the finished part. The system not only improves<br />

overall shop air quality, but also reduces health issues associated with inhalation of coolant mist. Even greater health<br />

gains may be realized by venting the Enclosure Exhaust System outside of the shop using standard 254 mm (10")<br />

ducting.<br />

Coolant Return Spillway<br />

Coolant drains from the machine through a<br />

trough we call the “Return Spillway.” We noticed<br />

that, after many hours of use, the area around<br />

the back of the machines became very messy<br />

from the splashing that occurred when coolant<br />

circulated back into the tank. Our solution:<br />

Design a NO-SPLASH spillway that greatly<br />

reduces this phenomenon and the associated<br />

evaporation. In addition, we include a filter<br />

basket to strain the coolant before it re-enters<br />

the tank.<br />

SEE THE REST OF THE STORY ON PAGES 12 & 13<br />

10 11<br />

Find your distibutor at www.<strong>Haas</strong><strong>CNC</strong>.com


WHAT’S NEW<br />

High-Pressure Coolant Pumps (TSC / HPC)<br />

Available in two versions – 21 bar and 69 bar – <strong>Haas</strong> highpressure<br />

coolant pumps are used to force coolant through long<br />

drills and boring bars. Delivering high-pressure coolant to the<br />

cutting zone allows uninterrupted drilling or boring, with better<br />

surface finish and longer cutter life. Our latest 69 bar pump<br />

eliminates the separate power supply requirements, takes up less<br />

space, operates quietly, and costs less.<br />

TSC Pump / Self-Cleaning Filter<br />

We looked at our TSC pump to determine if a good design could<br />

be made better . . . and we decided it could. At the bottom of<br />

the TSC unit is a mesh filter screen that serves as a pre-filter<br />

for the TSC gear pump. We wanted to protect the pump better<br />

to promote longer life of the gears and bearing journals, so we<br />

reduced the pre-filter mesh size from 70 to 150. The new filter is<br />

2X finer, so it collects debris at 2X the rate of the old filter (that’s<br />

good!) . . . and clogs at 2X the rate of the old filter (that’s bad!).<br />

So we added an automatic backwash system that cleans the filter<br />

every time the pump turns off – that’s good! But wait, there’s<br />

more. To make sure the pump doesn’t stop pumping due to a<br />

clogged screen, we added a vacuum sensor on the intake side<br />

of the pump to measure how dirty the filter is. When it reaches a<br />

threshold value, the vacuum switch sends a signal to the control<br />

and notifies the operator that it’s time to clean the TSC filter and<br />

clean the tank.<br />

A Rational, COMMONSENSE APPROACH<br />

A coolant system that works<br />

Automatic Coolant Refill System<br />

The Automatic Coolant Refill System is a new option for <strong>Haas</strong> machines that mounts to the handle of any standard<br />

<strong>Haas</strong> coolant tank. It automatically monitors the machine’s coolant usage, and then replenishes the tank with coolant<br />

mixed to the correct concentration. The system, when connected to a water supply, blends the coolant concentrate<br />

of your choice with water, and automatically dispenses the mixture into the coolant tank. The system saves hours of<br />

maintenance, while keeping the machinist at the front of the machine making chips, instead of at the back of the<br />

machine making a mess!<br />

Flood Coolant Ring<br />

Designed specifically for the new <strong>Haas</strong> 3-phase pump, our new<br />

coolant-delivery system features a rail-style, wraparound manifold<br />

ring that provides 360° of forceful coolant streaming through four<br />

specially designed nozzles. The system improves delivery of coolant<br />

to the cutting tool, and is easy to adjust.<br />

Programmable Coolant Nozzle<br />

The Programmable Coolant Nozzle is a multi-position nozzle that<br />

automatically directs coolant precisely at the cutting tool. The position<br />

of the nozzle is controlled via the program, saving operator time by<br />

eliminating constant adjustments. From customer feedback and<br />

close observation, we determined that the unit was positioned too<br />

far from the spindle, and its nozzle was a bit too long. We addressed<br />

these issues by moving the unit 203 mm closer to the cutter, and<br />

shortening the nozzle to reduce possible collisions with rotary tables,<br />

fixtures, and workpieces.<br />

Coolant Level Sensor<br />

<strong>Haas</strong> coolant tanks not only keep chips out of the coolant system, but<br />

are fully integrated with the <strong>Haas</strong> control. A float level sensor keeps<br />

track of the coolant level in the tank, and displays this information in<br />

real time on the control screen. There’s no need to guess, measure,<br />

or walk to the back of the machine to make a visual determination of<br />

the coolant level.<br />

Easy-Clean Inline Coolant Filter<br />

The <strong>Haas</strong> Low-Pressure Inline Coolant Filter is the newest addition<br />

to the coolant management system. The integrated strainer basket<br />

effectively strips chips and fines from the coolant before it reaches<br />

the machine, and the non-spill design makes basket servicing very<br />

simple. The filter can be installed on <strong>Haas</strong> machines of any age.<br />

Available through <strong>Haas</strong>Parts.com<br />

Auxiliary Coolant Filter<br />

The <strong>Haas</strong> Auxiliary Coolant Filter is a low-cost option that serves to filter<br />

coolant for either the low-pressure or high-pressure coolant pumps. We<br />

reviewed the design, and made several improvements. To make it easier<br />

to check the coolant flow rate and the condition of the filter bag, we added<br />

a view port in the housing lid. We also added a unique venturi valve that<br />

maintains the coolant level within the tank automatically.<br />

Coolant Tank Oil Skimmer<br />

The <strong>Haas</strong> Coolant Tank Oil Skimmer is an integrated solution<br />

for keeping your coolant tank free of tramp and tap oils.<br />

The skimmer is easily and quickly installed onto the side of the <strong>Haas</strong><br />

coolant tank. During operation, it extracts tramp oil from the coolant in<br />

the tank, and deposits it into a collection container.<br />

12 13<br />

Find your distibutor at www.<strong>Haas</strong><strong>CNC</strong>.com


NEW Milling<br />

Add-Ons<br />

WHAT’S NEW<br />

RD&<br />

<strong>Haas</strong> LAB<br />

Future<br />

DESIGNS<br />

30-Tool Side-Mount Tool Changer<br />

TR200Y<br />

The new TR200Y is a compact tilting dual-axis trunnion rotary<br />

table designed to mount in the Y direction (front to back on the<br />

table) of a mid-size VMC. At less than 635 mm wide and only<br />

508 mm deep, the TR200Y easily fits on one end of the machine’s table,<br />

freeing up the remainder for additional fixtures or vises. The TR200Y has<br />

a 200 mm T-slot platter, and will swing parts up to 205 mm diameter.<br />

The trunnion provides ±120 degrees of tilt and 360 degrees of rotation<br />

for full simultaneous 5-axis motion, or to position parts to almost any<br />

angle for machining.<br />

The TR200Y requires a <strong>Haas</strong> mill with 4th- and 5th-axis drives for true<br />

4th- and 5th-axis operation, and software version 18.xx or later.<br />

TRT70<br />

The new TRT70 dual-axis rotary table delivers high-speed<br />

and accurate positioning in an ultra-compact package, and<br />

is designed specifically for 3+2 and full 5-axis machining<br />

of small, complex parts – like those found in the medical,<br />

dental, and jewelry industries. The unit’s ultra-compact size<br />

and light weight make the TRT70 the perfect dual-axis<br />

solution for even the smallest machining center.<br />

The TRT70 uses powerful brushless servomotors<br />

to provide 81,3 Nm of torque on the tilt axis and<br />

54,2 Nm on the rotary axis; indexing speeds of<br />

410°/sec on the tilt axis and 620°/sec on the rotary axis<br />

ensure short cycle times.<br />

HRC160<br />

The <strong>Haas</strong> HRC160 is a compact, high-speed rotary table<br />

driven by a high-performance roller-cam system that<br />

provides indexing speeds up to 830°/second.<br />

The drive system consists of a high-torque servomotor<br />

driving a globoidal cam that meshes with cam followers<br />

equally spaced around the diameter of a roller gear. Needle<br />

bearings in the cam followers provide smooth contact with<br />

the cam, and a precision-engineered cam profile ensures<br />

accurate speeds and motion.<br />

Because the roller drive is preloaded during assembly, the<br />

system yields high stiffness, high torque, and high speed<br />

values, while providing low wear characteristics and reducing<br />

maintenance.<br />

Note: Requires a <strong>Haas</strong> mill with 4th-axis drive for full 4th-axis<br />

operation, and software version 18.13 or later. Not available<br />

for stand-alone operation.<br />

Reverse Chip Fling<br />

The Canned Cycle Chip Clean feature helps keep your tools<br />

free of stringy chips when using canned cycles for drilling<br />

and tapping. Add an E-Value for reverse spindle speed<br />

on the canned cycle block, and the spindle will reverse<br />

to the specified RPM when the tool reaches the R-plane<br />

or Initial Point. This action flings chips off the cutting tool<br />

between each canned cycle operation. The spindle reverts<br />

to the previous direction and RPM when the tool reaches<br />

the next R-plane. It works great to keep cutting tools from<br />

collecting a “birds nest” during canned cycle operation.<br />

Only on the NextGen Control.<br />

30-pocket side-mount tool changer is 30% faster<br />

<strong>Haas</strong> engineers went back to the drawing board to rethink the form and function of our sidemount<br />

tool changer. The first task: Increase the capacity to 30 tools, and at the same time,<br />

eliminate all complexity, while pushing for a lighter, swifter, and even more reliable<br />

design. Rigorous testing reveals carousel rotation that is considerably faster – as much as 30% faster.<br />

The benefit is obvious when tools on opposite sides of the carousel are called (taking less than a second<br />

to rotate from T1 to T16). That means you won’t have to deliberately reload your tools to keep them<br />

close together each time you change programs. More tools, more speed, less mass, and more reliable.<br />

Look for it soon.<br />

TRT100<br />

The <strong>Haas</strong> TRT100 is a compact, dual-axis rotary table that<br />

provides high-speed, accurate positioning for 3+2 and<br />

full 5-axis machining of small parts. Indexing speeds to<br />

1000º/sec ensure short cycle times, and powerful axis<br />

brakes guarantee extreme accuracy for 3+2 machining.<br />

The TRT100’s small size, light weight, and high speed<br />

make it the perfect 5-axis solution for <strong>Haas</strong> DT and DM<br />

Series Drill/Tap/Mill Centers.<br />

Requires software version M18.24A or later. Not available for<br />

stand-alone operation. Not compatible with the CM-1 or OM<br />

models.<br />

Speed up your rotary setups with DWO/TCPC<br />

G254 Dynamic Work Offsets (DWO) and G234 Tool Center Point Control<br />

(TCPC) are software options for the <strong>Haas</strong> control that simplify the set-up<br />

process during 4- and 5-axis machining. These software features allow an<br />

operator to place the work anywhere on the table, regardless of the location that<br />

was programmed in the CAM system. DWO<br />

and TCPC determine the difference between<br />

the centers-of-rotation programmed in the<br />

CAM system and the centers-of-rotation of the<br />

machine, and apply the appropriate offsets. This<br />

means that the operator no longer needs to<br />

repost the program every time the part location<br />

on the table changes. DWO applies to all 3+1<br />

and 3+2 machining, while TCPC applies to all<br />

simultaneous machine movements.<br />

14<br />

Find your distibutor at www.<strong>Haas</strong><strong>CNC</strong>.com<br />

15


WHAT’S NEW<br />

New Compact Mill<br />

Engineered for small parts and tight spaces.<br />

New CM-1 features a 30.000-rpm spindle<br />

and 5-axis capability in a small footprint.<br />

Specifications<br />

Travels<br />

X<br />

Y<br />

Z<br />

CM-1<br />

305 mm<br />

254 mm<br />

305 mm<br />

New Generation CM-1<br />

Small parts manufacturing can pose significant machining challenges for<br />

the average job shop. Tiny holes, minute features, extreme accuracies,<br />

and fine surface finishes may prove difficult for larger <strong>CNC</strong> machines.<br />

The answer to these challenges is the <strong>Haas</strong> CM-1. The Compact Mill is<br />

a small-footprint, high-accuracy solution for high-volume production and<br />

prototyping of small, high-precision 2D and 3D parts, such as those found<br />

in the communications, aerospace, medical and dental industries.<br />

STANDARD FEATURES<br />

OPTIONS<br />

Table<br />

Size<br />

508 x 254 mm<br />

Max Weight on Table<br />

68 kg<br />

T-Slots<br />

T-Slot Width<br />

11,13 mm<br />

Number of T-Slots 3<br />

Center Distance<br />

85,73 mm<br />

Spindle<br />

Type ISO 20<br />

Speed<br />

30.000 rpm<br />

Max Rating<br />

3,7 kW<br />

Max Torque<br />

10,8 Nm @ 3000 rpm<br />

• 30.000-rpm, 20-taper spindle<br />

• 3,7 kW Vector Drive<br />

• 20-Pocket Tool Changer<br />

• Coordinate Rotation & Scaling<br />

• 1 GB Program Memory<br />

• Ethernet Interface<br />

• Power-Failure Detection Module<br />

• <strong>Haas</strong>Connect Mobile Monitoring<br />

• Coolant System<br />

• High-Speed Machining<br />

• 50.000-rpm Spindle<br />

• Wireless Intuitive Probing System<br />

• Expanded Memory to 64 GB<br />

• WiFi Connectivity<br />

• 4th- & 5th-Axis Drives<br />

• TRT70 Dual-Axis Rotary<br />

Optional Spindle<br />

Type ISO 20<br />

Speed<br />

50.000 rpm<br />

Max Rating<br />

3,7 kW<br />

Max Torque<br />

5,0 Nm @ 3700 rpm<br />

Feedrate<br />

Max Rapids<br />

19,2 m/min<br />

Max Cutting<br />

12,7 m/min<br />

Max Thrust<br />

5111 N<br />

Tool Changer<br />

Capacity<br />

20 tools<br />

Taper ISO 20<br />

General<br />

Machine Weight<br />

Air Required<br />

680 kg<br />

56,6 Lpm @ 5,5-8,6 bar<br />

Make your CM-1 even more versatile with<br />

a dual-axis TRT70<br />

The new <strong>Haas</strong> TRT70 is a compact, dual-axis rotary table that<br />

provides high-speed, accurate positioning for 3+2 and full 5-axis<br />

machining of small parts. Its small size and light weight make the<br />

TRT70 the perfect fit for the new CM-1, and indexing speeds to<br />

620°/sec on the rotary axis ensure short cycle times.<br />

16 17<br />

Find your distibutor at www.<strong>Haas</strong><strong>CNC</strong>.com


WHAT’S NEW<br />

BIGGER MILLING & TAPPING MACHINES<br />

Drill/Mill & Drill/Tap platforms offer focus and flexibility.<br />

The popular <strong>Haas</strong> DM-1<br />

now has a bigger<br />

brother: Introducing<br />

the all-new DM-2<br />

The new DM-2 Drill/Mill Center is a compact, highspeed<br />

machining center that is identical in construction<br />

and specifications to the DM-1, with the addition of<br />

203 mm of X-axis travel and table length.<br />

The DM-2 allows customers to use their existing 40-taper<br />

tooling, and enjoy the benefits of a larger spindle. It is<br />

a lean-style machining center with a compact footprint<br />

that allows multiple machines to be placed side-by-side,<br />

resulting in the most efficient use of valuable shop floor<br />

space.<br />

The top-selling DT-1<br />

Drill/Tap Center line grows<br />

to include a DT-2<br />

The DT-2 is a compact, high-speed, drill and tap machine with full milling<br />

capabilities. It offers the same high acceleration rates, fast axis speeds,<br />

and short tool change times as its smaller brother, while providing more<br />

travel and a larger table – with only a slight increase in footprint.<br />

The DT-2 features 711 x 406 x 364 mm travels and an 863 x 381 mm<br />

T-slot table. A powerful BT30 taper inline direct-drive spindle spins to<br />

15.000 rpm, and allows rigid tapping at speeds to 5000 rpm. A highspeed,<br />

20-pocket tool changer swaps tools quickly, while 61 m/min<br />

rapids and high accelerations combine to shorten cycle times and reduce<br />

non-cutting time.<br />

Standard Features<br />

Options [partial list]<br />

Standard Features<br />

Options [partial list]<br />

• 15.000-rpm 40-Taper Spindle<br />

• Through-Spindle Coolant Systems<br />

• 15.000-rpm BT30 Taper Spindle<br />

• 20.000-rpm BT30 Taper Spindle<br />

• 11,2 kW Vector Drive<br />

• Programmable Coolant Nozzle<br />

• 11,2 kW Vector Drive<br />

• Through-Spindle Coolant Systems<br />

• Inline Direct-Drive<br />

• Dual Chip Augers<br />

• Inline Direct-Drive<br />

• Programmable Coolant Nozzle<br />

• 18+1 Side-Mount Tool Changer<br />

• Rear Chip-Lift Auger<br />

• 20+1 Side-Mount Tool Changer<br />

• Dual Chip Augers<br />

• 61 m/min Rapids<br />

• High-Speed Machining w/Look-Ahead<br />

• 61 m/min Rapids<br />

• Rear Chip-Lift Auger<br />

• 15" Color LCD Monitor<br />

• <strong>Haas</strong> Visual Programming System<br />

• 15" Color LCD Monitor<br />

• High-Speed Machining w/Look-Ahead<br />

• Built-In USB Port and Ethernet Connection<br />

• Wireless Intuitive Probing System<br />

• Built-In USB Port and Ethernet Connection<br />

• Visual Programming System<br />

• 1 GB Program Memory<br />

• 4th- and 5th-Axis Drives<br />

• 1 GB Program Memory<br />

• Wireless Intuitive Probing System<br />

• High-Speed Rigid Tapping<br />

• High-Speed Rigid Tapping<br />

• 4th- and 5th-Axis Drives<br />

• <strong>Haas</strong>Connect Mobile Monitoring<br />

• <strong>Haas</strong>Connect Mobile Monitoring<br />

• Made in the USA<br />

• Made in the USA<br />

18 19<br />

Find your distibutor at www.<strong>Haas</strong><strong>CNC</strong>.com


WHAT’S NEW<br />

5-Axis Head Porting & PROFILING<br />

All new UMC-750P is designed to get you easy access to complex angles.<br />

Multi-axis flexibility at an economical price.<br />

The new UMC-750P is the latest addition to <strong>Haas</strong> Automation’s lineup<br />

of highly versatile, 5-axis universal machining centers. The P designation<br />

stands for profiling and porting, and that’s exactly what this machine is<br />

designed to do. But the extreme positioning flexibility of the UMC-750P<br />

also makes it the perfect 5-axis solution for any shop needing to machine<br />

complex parts in a single setup.<br />

The UMC-750P is a 40-taper vertical machining center with<br />

762 x 508 x 508 mm travels and a unique arrangement of the rotary<br />

axes. The machine has a powerful 8100-rpm inline direct-drive spindle<br />

(12.000-rpm optional) driven by a 22 kW vector drive system, and comes<br />

standard with a 40+1 tool side-mount tool changer. High-speed machining<br />

control software is also standard, and the machine includes Dynamic Work<br />

Offsets, Tool Center Point Control, and <strong>Haas</strong> Automation’s Wireless Intuitive<br />

Probing System to simplify job setup.<br />

The rotary axes of the UMC-750P are configured differently than on<br />

other <strong>Haas</strong> UMCs: The rotating platter has been replaced with an<br />

838 x 374 mm fixed table on which is mounted an HRT210 rotary table<br />

with an A-frame support. The B-axis trunnion provides ±47 degrees of tilt,<br />

and the HRT210 provides 360 degrees of A-axis rotation for excellent tool<br />

clearance and large part capacity. This configuration can quickly position<br />

parts to nearly any angle for 5-sided (3+2) machining, or provide full<br />

simultaneous 5-axis motion for contouring and complex machining.<br />

Use <strong>Haas</strong>’ DWO/TCPC feature<br />

to eliminate setup hassles.<br />

<strong>Haas</strong>’ Dynamic Work Offsets (DWO) and Tool Center Point Control<br />

(TCPC) software greatly simplifies 5-axis machining setups.<br />

DWO and TCPC determine the difference between the centers-of-rotation<br />

programmed in the CAM system and the centers-of-rotation of the<br />

machine, and apply the appropriate offsets. This means that the operator<br />

no longer needs to repost the program every time the part location on the<br />

table changes. DWO applies to all 3+1 and 3+2 machining, while TCPC<br />

applies to all simultaneous machine movements.<br />

With DWO/TCPC you will have:<br />

• No need to place the part in the exact same location every time<br />

• No need to repost the program when the fixture changes<br />

• No need to repost the program when the stock changes<br />

DWO/TCPC changes everything:<br />

• Save time in the CAM system<br />

• Save money on set up<br />

• Increase your productivity<br />

• Make money faster<br />

Although head porting is one of the things this machine is built for, the<br />

possibilities don’t stop there. The UMC-750P’s configuration is also well<br />

suited for such complex profiled shapes as turbine blades, and the included<br />

A-frame support allows you to run parts in a more traditional tombstone<br />

setup, like you would find on a HMC. Simply load up multiple sides of a<br />

tombstone to gain more parts per cycle.<br />

20 21<br />

Find your distibutor at www.<strong>Haas</strong><strong>CNC</strong>.com


WHAT’S NEW<br />

First Look<br />

GR-712-5AX 5-Axis Profiling Gantry<br />

Here’s a sneak peak at the prototype <strong>Haas</strong> GR-712-5AX, a 5-axis gantry router<br />

with an 18.000‐rpm HSK 63F spindle. Designed to meet the needs of <strong>Haas</strong> F1 Team – as<br />

well as customers in the composite, mold, and aerospace industries – the GR-712-5AX<br />

is built on the proven line of <strong>Haas</strong> gantry routers. The large travels, high feedrates, and fast<br />

spindle speeds make this machine well suited for drilling, trimming, and milling high-end<br />

composites, mold board, foam, and aluminum.<br />

First Look: GR-712-5AX<br />

Affordable 5-Axis Profiling Gantry<br />

Specifications<br />

Travels<br />

GR-712 5-AX<br />

X<br />

3683 mm<br />

Y<br />

2159 mm<br />

Z<br />

1016 mm<br />

B ±120°<br />

C ±245°<br />

Between Columns<br />

2 184 mm<br />

Table<br />

Length<br />

3658 mm<br />

Width<br />

1829 mm<br />

Thickness<br />

25 mm<br />

Spindle<br />

Taper Size<br />

HSK 63F<br />

Speed<br />

18.000 rpm<br />

Max Rating<br />

14,9 kW<br />

Max Torque<br />

12,7 Nm @ 7500 rpm<br />

Axis Motors<br />

Max Thrust Rating<br />

X Axis<br />

11210 N<br />

Y Axis<br />

4537 N<br />

Z Axis<br />

9119 N<br />

3683 x 2159 x 1016 mm XYZ<br />

B ±120°<br />

C ±245°<br />

Feedrates<br />

X Axis Rapids<br />

20,3 m/min<br />

Y Axis Rapids<br />

53,3 m/min<br />

Z Axis Rapids<br />

27,9 m/min<br />

Max Cutting<br />

20,3 m/min<br />

Tool Changer<br />

Capacity 20<br />

Type<br />

HSK 63F<br />

Max Tool Diameter<br />

51 mm<br />

Max Tool Weight<br />

2 kg<br />

General<br />

Air Required<br />

Power Required (min)<br />

113 L pm @ 6,9 bar<br />

354 - 488 VAC 3-Phase<br />

22<br />

23<br />

Find your distibutor at www.<strong>Haas</strong><strong>CNC</strong>.com


<strong>Haas</strong> Power Settings help reduce energy use.<br />

Did you know that . . .<br />

One of the watchwords of the 21st Century is Energy Efficiency. Did you know that<br />

the <strong>Haas</strong> control has many features in it to help you save energy and become more<br />

efficient in energy usage? In the <strong>Haas</strong> control Settings section, there is a page called<br />

“Power Settings.” That page provides several different ways to save energy. They are:<br />

Setting 1: Auto Power Off Time<br />

This setting is in minutes. A value of zero provides no function; but a value of 1 or<br />

more minutes tells the control to turn off the entire machine after the control is idle<br />

for that number of minutes. This is truly the best way to save energy. If the machine<br />

is not being used, it can simply be turned off.<br />

Setting 238: High Intensity Light Timer<br />

This setting is in minutes. When it is zero, no function is provided; but when it is set<br />

to 1 or more, it will turn off the high-intensity lighting (option) after that number of<br />

idle minutes.<br />

Setting 239: Work Light Off Timer<br />

This setting is in minutes. When it is zero, no function is provided; but when it is set<br />

to 1 or more, it will turn off the work light after that number of idle minutes.<br />

Did you know that . . .<br />

Setting 162 “Default to Float” can be used to change the way the <strong>Haas</strong> control<br />

interprets numbers without a decimal point?<br />

When this setting is OFF (and that is the default value today), the <strong>Haas</strong> control will<br />

interpret a number without a decimal point as having an “implied” decimal point at<br />

the default resolution of the machine. When this setting is ON, the <strong>Haas</strong> control will<br />

interpret a number without a decimal point as an integer. So the following will be<br />

stored in the control:<br />

Entry: Stored with setting 162 OFF Stored with setting 162 ON<br />

Tips&<br />

Tricks:<br />

Did You<br />

Know<br />

That . . .<br />

Setting 2: Power Off At M30<br />

This setting is either ON or OFF. A value of OFF provides no function; but a<br />

value of ON turns the entire machine off after a program completes with M30. This is<br />

very powerful if you want to start a long program and simply walk away. The program<br />

will finish, and then the machine will shut off and no more power will be consumed.<br />

Setting 199: Display Off Timer<br />

This setting is in minutes. When it is zero, no function is provided; but when it is<br />

set to 1 or more, it will turn off the display after that number of idle minutes. When<br />

turning off the entire machine is too much, you can use this setting to just blank the<br />

display screen.<br />

Setting 196: Conveyor Shutoff Timer<br />

This setting is in minutes. When it is zero, no function is provided; but when it is set<br />

to 1 or more, it will turn off the chip conveyor or chip auger after that number of<br />

minutes of running. If you leave the conveyor on to help clear out chips, you can use<br />

this setting to turn it off after a specified period of time.<br />

Setting 197: Coolant Shutoff Timer<br />

This setting is in minutes. When it is zero, no function is provided; but when it is set<br />

to 1 or more, it will turn off the coolant pump after that number of minutes after a<br />

program stops running.<br />

Setting 216: Servo and Hydraulic Shutoff<br />

This setting is in seconds. When it is zero, no function is provided; but when it is<br />

set to 1 or more, it will turn off the hydraulics and servos after that number of idle<br />

seconds. If turning off the entire machine is too much, this setting will just turn off<br />

the biggest power users. It is completely invisible to normal functions, as servos and<br />

hydraulics go back on as soon as they are needed again.<br />

Did you know that . . .<br />

Some of the G-codes that other controls require, and that some CAM systems use,<br />

are not needed in the <strong>Haas</strong> control, and can actually make the machine run slower?<br />

One example is M05 (spindle stop) in mills:<br />

Prior to a tool change, it is not required that the spindle be programmed to stop.<br />

That’s because the control does it automatically. In fact, the control overlaps many<br />

different functions if you leave off the M05. The control will actually decelerate the<br />

spindle while it is moving the XYZ axes to the positions required for a tool change.<br />

So it is usually faster to leave out the M05. In addition, an M05 is not required at the<br />

end of program, as M30 also stops the spindle.<br />

Another is G28 G91 Z0:<br />

This is a common technique to move the Z axis to machine zero prior to a mill tool<br />

change. The <strong>Haas</strong> control does not need this, as it automatically moves the Z axis<br />

to the correct position required for a tool change. In fact, the control will overlap the<br />

Z motion with spindle deceleration if this move is left out, resulting in a faster tool<br />

change.<br />

Finally, there is:<br />

S500 M03 ; G84 X1. Y1. R0 Z-.5 F25. ;<br />

These two lines will start the spindle, position the X and Y axes for a tapping cycle,<br />

stop the spindle, orient the spindle, and finally, start tapping. The M03 is not<br />

required, as a tapping operation always begins with the spindle at a stop and oriented<br />

for correct tap entry. Putting in the M03 only makes the machine run slower.<br />

X-2 (inch) X-0.0002 X-2.<br />

Y3 (metric) Y0.003 Y3.<br />

A1 A0.001 A1.<br />

In all cases, the stored number in the control will have a decimal point.<br />

This selection applies only to the following alphabetical codes:<br />

A, B, C, E, F, I, J, K, R, X, Y, and Z.<br />

There are three places users will see the results of setting 162. They are: when<br />

entering a program by hand; when loading a program from an external device (USB,<br />

network, or RS232); and when running a program from USB, network, RS232, or<br />

hard disk.<br />

Did you know that . . .<br />

In a lathe, we are often removing material in a roughing pass called G71 or G72. But<br />

we do not discuss how to pick one of those cycles over the other. Here are some<br />

suggestions:<br />

G71 is called ID/OD Stock Removal Cycle. It removes material primarily with motions<br />

in the Z axis. That means the spindle speed does not need to change frequently to<br />

maintain a constant surface speed.<br />

And . . .<br />

G72 is called End Face Stock Removal Cycle. It removes material primarily with<br />

motions in the X axis. That means the spindle speed needs to change frequently to<br />

maintain a constant surface speed.<br />

Since constant surface speed is always desired in lathes, G72 will be making constant<br />

changes to the spindle speed. Those spindle speed changes add time and use energy<br />

to speed up and slow down the spindle. Thus, G71 can be much more efficient if it<br />

can be used in your job.<br />

<strong>CNC</strong> NEWS<br />

24 25<br />

Find your distibutor at www.<strong>Haas</strong><strong>CNC</strong>.com


WHAT’S NEW<br />

Turning Centers<br />

Start with your ideal work envelope, then customize for max productivity.<br />

A model to fit your turning needs<br />

From the all-new Chucker Lathe for really small parts, to simple 2-axis turning, to dualspindle<br />

turning with Y-axis, C-axis, and live tooling – <strong>Haas</strong> builds a turning center for the<br />

kinds of parts you make.<br />

This section highlights the latest offerings from America’s most popular machine tool<br />

builder. <strong>Haas</strong> lathes are designed so that you can get the machine you need, with the<br />

capabilities you want, without having to overdo it. Simple.<br />

}<br />

Start<br />

Here<br />

ADD A HAAS BAR FEEDER TO<br />

ALMOST ANY LATHE MODEL<br />

Ready to Customize<br />

• Automatic Tool Presetter<br />

• Auto Jet Air Blast<br />

• High-Pressure Coolant Systems<br />

• Automatic Parts Catcher<br />

• Belt-Type Chip Conveyor<br />

• Ethernet Interface<br />

• 750 MB Expanded Memory<br />

• User-Definable Macros<br />

}<br />

Learn<br />

More<br />

• Remote Jog Handle<br />

• Work Gauging Probe<br />

Chucker Lathe Toolroom Lathes 150 & 200 mm Chuck 250 & 300 mm Chuck 380 & 450 mm Chuck Y-Axis Lathes Dual-Spindle Lathes Large-Through-Bore<br />

26 27<br />

Find your distibutor at www.<strong>Haas</strong><strong>CNC</strong>.com


WHAT’S NEW<br />

Turning Centers<br />

RD&<br />

<strong>Haas</strong> LAB<br />

Future<br />

DESIGNS<br />

Sub-Spindle for ST-15Y<br />

The need to finish as many operations in a single setup<br />

as possible, is something that every shop is under<br />

pressure to make happen – even when they're running<br />

smaller lathes, like the <strong>Haas</strong> ST-15Y. A refined subspindle<br />

for the ST-15Y is just now having the finishing<br />

touches added. Look for it by the end of this year.<br />

AvailableTODAY<br />

Lathe Auto Door<br />

File it under the category of “it’s never good enough.”<br />

Our engineers have been looking at new solutions for an<br />

automatic door opener for <strong>Haas</strong> lathes. They’ve been busy<br />

designing a smoother, more robust, and noise-free open/<br />

close mechanism.<br />

Lathe Parts Catcher<br />

One more of those age-old challenges: how to automate<br />

the removal of the finished part from a lathe without a<br />

person to handle the part. <strong>Haas</strong> designers went back to<br />

the R&D area and looked at the problem with new eyes. A<br />

production solution is almost ready.<br />

BMT65<br />

Base Mounted Tooling Turret<br />

The new 12-station BMT65 turret greatly improves cutting clearances in all <strong>Haas</strong> Y-axis, done-in-one, <strong>CNC</strong> turning<br />

centers. The BMT-style turret is more rigid, and offers improved cutting performance, thanks to a larger contact<br />

area between the tooling, toolholder, and turret. Tool setup is much faster and more accurate, with a simple, solid,<br />

tool-mounting configuration that utilizes locating keys, eliminating the need to indicate-in the toolholder. The BMT65 turret<br />

accepts industry-standard driven tools, and offers a half-index option that allows up to 24 tools. The BMT turret is ideal for<br />

both static and driven tooling.<br />

BMT<br />

BASE MOUNTED TOOLING<br />

eHandwheels for<br />

<strong>Haas</strong> TL machines<br />

Early versions of the <strong>Haas</strong> Toolroom Lathes had<br />

old-style handwheels for quick setup and one-off<br />

parts. Most people prefered using the jog wheel on the<br />

control, so the handwheels were removed. But some<br />

people really miss them, so we’ve designed a better,<br />

more modern solution – electronic handwheels you can<br />

custom mount.<br />

• Replaces manual handwheels<br />

• Helpful to transition from manual to <strong>CNC</strong><br />

• Magnetic mounting; position anywhere<br />

• Perfect for schools to teach basics of machining<br />

• Great for quick, one-off jobs<br />

• Allows for quick setups<br />

• Handwheels pulse for jogging<br />

• Rocker switch to feed (in metric/rev)<br />

Automatic Coolant Refill System<br />

The Automatic Coolant Refill System mounts to the handle<br />

of any <strong>Haas</strong> coolant tank. It automatically monitors the<br />

machine’s coolant usage, and then replenishes the tank<br />

with coolant mixed to the specified concentration. The<br />

system saves hours of maintenance, while keeping the<br />

machinist at the front of the machine making chips, rather<br />

than at the back of the machine making a mess!<br />

Vibration Detection Feature<br />

Enclosure Exhaust<br />

Clear the coolant mist from your work envelope with<br />

the <strong>Haas</strong> Enclosure Exhaust System. This well-reasoned and<br />

simple design moves coolant-laden air past two industrialgrade<br />

catch filters, collecting the moisture and directing it<br />

back into the machine. Your <strong>Haas</strong> will signal when the filters<br />

need cleaning. Maintenance is simple: slide out the filters,<br />

hose them down, and slide them back into place.<br />

Door-Activated High-Intensity Lighting<br />

Super bright and cool to the touch, our LED lights provide bright, even<br />

illumination of the work area for part inspection, job set up, and changeovers.<br />

Lights turn on and off automatically when doors open and close, or can be<br />

activated manually via a switch.<br />

An out-of-balance lathe workpiece can cause a very<br />

dangerous situation, if not stopped immediately. Thanks to<br />

our built-in Vibration Detection sensors, your <strong>Haas</strong> machine<br />

will sense the dangerous<br />

vibration, and automatically stop<br />

the machine, avoiding machine<br />

damage or worse.<br />

28 29<br />

Find your distibutor at www.<strong>Haas</strong><strong>CNC</strong>.com


WHAT’S NEW<br />

COMING IN 2017<br />

New Chucker Lathe<br />

Small footprint nets high output of small turned parts<br />

Specifications<br />

Capacities<br />

Max Cutting Diameter<br />

125,7 mm<br />

Max Bar Diameter<br />

25,4 mm<br />

New CL-1 Chucker Lathe<br />

features 8-station turret<br />

and air-driven bar feeder<br />

Spindle<br />

Max Speed<br />

Max Rating<br />

Max Torque<br />

Spindle<br />

Spindle Bore<br />

6000 rpm<br />

3,7 kW<br />

8,8 Nm<br />

Threaded 5C Collet<br />

Ø31,8 mm<br />

Spindle (Optional)<br />

NEW GENERATION SMALL PARTS LATHE<br />

If you make parts like those shown here, the CL-1 is perfect for your<br />

shop. Turn, face, bore, drill, tap, and more on stock up to 1-inch<br />

diameter. The innovative <strong>Haas</strong> CL-1 is an ultra-compact <strong>CNC</strong> chucker<br />

lathe that comes standard with an 8-station automatic turret, making<br />

it perfect for high-volume production of small, precision parts, such<br />

as those found in the communications, aerospace, medical, and<br />

dental industries. The CL-1 can be moved easily with a pallet jack or<br />

equipment dolly, and is small enough to fit into most freight elevators.<br />

The CL-1’s small footprint is ideal for lining up multiple units in limited space,<br />

and the ingenious, optional bar feeder makes this a truly automated solution<br />

for high-output production of small parts.<br />

Max Speed<br />

Max Rating<br />

Max Torque<br />

Spindle Nose<br />

Spindle Bore<br />

Swing Diameter<br />

Over Table<br />

Over Cross Slide<br />

Travels & Feedrates<br />

X Axis<br />

6000 rpm<br />

5,9 kW<br />

18,2 Nm<br />

Threaded 5C Collet<br />

Ø31,8 mm<br />

125,7 mm<br />

279 mm<br />

305 mm<br />

Z Axis<br />

203 mm<br />

X Axis Max Thrust<br />

5 111 N<br />

Z Axis Max Thrust<br />

5 111 N<br />

STANDARD FEATURES:<br />

Max Rapids<br />

Max Cutting<br />

19,2 m/min<br />

12,7 m/min<br />

• 3,7-Horsepower Servo Drive<br />

• 6000-rpm Spindle<br />

General<br />

Machine Weight<br />

590 kg<br />

• 5C Collet Spindle<br />

Air Required<br />

28 Lpm @ 2,8-4,8 bar<br />

• 8-Station Automatic Tool Turret<br />

• Full C Axis<br />

• Automatic Air-Actuated Collet Closer<br />

• 125 mm Swing<br />

• Coolant System<br />

• Full Enclosure<br />

• Ultra-Compact Size<br />

The CL-1 comes standard with a coolant system that<br />

mounts inside the machine’s heavy steel base. It has a<br />

49-liter coolant capacity, and the tank and pump slide out<br />

for easy access and cleaning.<br />

30 31<br />

Find your distibutor at www.<strong>Haas</strong><strong>CNC</strong>.com


WHAT’S NEW<br />

<strong>Haas</strong><br />

BAR FEEDER<br />

Specifications<br />

Bar Capacities<br />

Bar Diameter Range 1<br />

Bar Length Capacity<br />

Recommended Max Bar<br />

Minimum Bar Length<br />

9,5 to 79,4 mm<br />

1219 mm<br />

1219 mm<br />

381 mm<br />

Charging Tray<br />

Redesigned to be even better at automating<br />

part production on <strong>Haas</strong> Turning Centers<br />

Bar height adjustments are easy,<br />

using a single handwheel right<br />

where you need it to make visual<br />

“on-center” adjustments.<br />

Includes 9,5 mm and 20 mm pushrods, and both sizes store conveniently in the cover<br />

of the bar feeder.<br />

Max Number of Bars<br />

on Charger Tray<br />

Max Total Weight of Bars<br />

Max Bar Weight Capacity<br />

Lift Arm Max Weight Limit<br />

Accuracy<br />

up to 762 mm depth<br />

295 kg<br />

36 kg<br />

The <strong>Haas</strong> Bar Feeder provides a simple, efficient, and affordable way to<br />

automate part production on <strong>Haas</strong> turning centers. It features a heavyduty,<br />

compact design that boosts productivity and streamlines turning<br />

operations.<br />

Designed for use with <strong>Haas</strong> ST-10 through ST-35 and<br />

DS series <strong>CNC</strong> turning centers, the <strong>Haas</strong> Bar Feeder<br />

connects directly to the <strong>Haas</strong> control. Unique rollaway<br />

design provides easy access to the rear of the lathe<br />

spindle for quick liner adapter and liner changes.<br />

Positioning Without Deadstop 3<br />

General<br />

Interface<br />

Power Requirement<br />

Weight<br />

±0,25 mm<br />

Directly to the <strong>Haas</strong> Control<br />

Connects directly to the<br />

lathe electrical cabinet<br />

1<br />

Max bar diameter is determined by the bar capacity of the lathe.<br />

2<br />

It is recommended that the maximum length of bar in the<br />

spindle does not exceed the length of the spindle liner and<br />

adapter combination.<br />

3<br />

With recommended pull-back-type collet.<br />

408 kg<br />

Built-in racks provide storage and<br />

easy access for <strong>Haas</strong> extruded<br />

spindle liners. There’s no need to<br />

walk around the machine.<br />

Stainless steel runners on the charging tray help bars roll down to the loading area much<br />

easier. Even square and hexagonal stock glide down smoothly to the new bar feeder tray.<br />

Optical sensors accurately determine<br />

bar position, even with chamfers<br />

and ragged ends.<br />

Quick-change pushrods are easy to swap without tools.<br />

Standard Features<br />

• Rollaway design for easy access to the lathe spindle<br />

• High pushrod speeds for shorter cycle times<br />

• Ability to use the pushrod as a stop<br />

• Easy bar diameter changeover, with better ergonomics<br />

• Quick-change pushrod design, with no tools needed<br />

• Storage for 9,5 mm and 20 mm pushrods<br />

Note: Requires anchoring to the floor to use the rollaway<br />

feature. Requires the purchase of an installation kit specific<br />

to the <strong>Haas</strong> <strong>CNC</strong> turning center it will be connected to. Not<br />

compatible with any gear-drive spindle option on the ST-30 or<br />

A foot-pedal release allows the bar feeder to roll out of the way<br />

for easy access to the rear of the lathe spindle for liner changes.<br />

When pulled back into position, the bar feeder locks into place<br />

completely, eliminating accidental bumps or alignment issues.<br />

• Improved design for increased reliability and performance<br />

• Easily accessible storage for <strong>Haas</strong> extruded liners<br />

ST-35. Requires software version 11.21A or later.<br />

32 33<br />

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Standard Features<br />

Specifications<br />

WHAT’S NEW<br />

ST-15 & 15Y<br />

SMALL FOOTPRINT – BIG-BORE LATHES<br />

• 210 mm Hydraulic Chucking System<br />

• 4000-rpm Spindle<br />

• 14,9 kW Vector Drive<br />

• A2-6 Spindle Nose<br />

• 63,5 mm Bar Capacity<br />

Capacities ST-15 ST-15Y<br />

Chuck Size 210 mm 210 mm<br />

Max Cutting Dia. 356 mm 305 mm<br />

Max Cutting Length<br />

without workholding 406 mm 406 mm<br />

Std. Bar Capacity 63,5 mm 63,5 mm<br />

The ST-15 and ST-15Y lathes pack a big punch<br />

in a small footprint, giving you high production<br />

without sacrificing your shop floor space.<br />

The new ST-15 and ST-15Y provide greater bar<br />

capacity, a larger spindle nose, a larger chuck,<br />

and more spindle power than the ST-10 – but<br />

with the same compact footprint.<br />

The ST-15 is a small-footprint big-bore lathe<br />

with a generous 356 x 406 mm maximum<br />

capacity, a 63 mm bore, and a 406 mm swing<br />

over the cross slide. The spindle turns to 4000<br />

rpm, and the 14,9 kW vector drive system<br />

provides 203 Nm of cutting torque. A 210 mm<br />

hydraulic chucking system and 12-station turret<br />

are standard.<br />

The ST-15Y’s generous Y-axis travel, high-speed live tooling,<br />

and C-axis motion allow multiple operations in a single setup<br />

to reduce part handling and increase accuracy.<br />

• 15" Color LCD Monitor with USB Port<br />

• 1 MB Program Memory<br />

• Rigid Tapping<br />

• Made in the USA<br />

ST-15<br />

• 356 x 406 mm Max Capacity<br />

• 12-Station BOT Turret<br />

• 30,4 m/min Rapids<br />

ST-15Y<br />

• 305 x 406 mm Max Capacity<br />

• ±51 mm Y-Axis Travel<br />

• 6000-rpm Live Tooling with C Axis<br />

• 12-Station Hybrid VDI/BOT Turret<br />

• 30,4 m/min Z-Axis Rapids<br />

Options [partial list]<br />

• Tailstock with Hydraulic Quill<br />

Spindle<br />

Max Speed 4000 rpm 4000 rpm<br />

Max Motor Rating 14,9 kW 14,9 kW<br />

Max Torque 203 Nm @ 500 rpm 203 Nm @ 500 rpm<br />

Spindle Nose A2-6 A2-6<br />

Spindle Bore Ø88,9 mm Ø88,9 mm<br />

Swing Diameter<br />

Over Front Apron 686 mm 686 mm<br />

Over Cross Slide 406 mm 406 mm<br />

Over Tailstock 686 mm 686 mm<br />

Travels & Feedrates<br />

X Axis 200 mm 200 mm<br />

Y Axis –– ±51 mm<br />

Z Axis 406 mm 406 mm<br />

X-Axis Rapids 30,5 m/min 12 m/min<br />

Y-Axis Rapids –– 12 m/min<br />

Z-Axis Rapids 30,5 m/min 30,5 m/min<br />

General<br />

Power – 3-Phase 354 - 488 VAC 354 - 488 VAC<br />

The ST-15Y (the Y-axis version) has a 305 x 406 mm<br />

maximum capacity, and adds 101 mm of Y-axis<br />

travel (±51 mm from the centerline) for off-center<br />

milling, drilling, and tapping. It comes standard<br />

with 6000-rpm live tooling and a servo-driven C<br />

axis for versatile 4-axis capability.<br />

• High-Pressure Coolant Systems<br />

• Automatic Tool Presetter System<br />

• Belt-Type Chip Conveyor<br />

• Ethernet Interface<br />

• <strong>Haas</strong> Intuitive Programming System<br />

• <strong>Haas</strong> Bar Feeder<br />

PROTOTYPE SUB-SPINDLE FOR THE ST-15Y<br />

The need to complete multiple operations in a single setup is<br />

something that every shop is under pressure to make happen –<br />

even when they’re running smaller lathes like the <strong>Haas</strong> ST-15Y.<br />

A refined sub-spindle for the ST-15Y is just now having the finishing<br />

touches added, and will be available by the end of the year.<br />

With a 305 x 406 mm capacity, 102 mm of Y-axis travel (±51<br />

mm from the centerline), 6000-rpm live tooling, a full C axis,<br />

and the new sub-spindle, you’ve got a real done-in-one turning<br />

center.<br />

34<br />

Every <strong>Haas</strong> machine, spec, option, feature, and price . . . 24/7 @ <strong>Haas</strong><strong>CNC</strong>.com<br />

Find your distibutor at www.<strong>Haas</strong><strong>CNC</strong>.com<br />

35


WHAT’S NEW<br />

Dual-Spindle Y-Axis Turning<br />

DS-30Y WITH ALL NEW BMT Turret<br />

The <strong>Haas</strong> DS-30Y series Y-axis turning centers<br />

combine dual-spindle turning with Y axis, C axis,<br />

and live tooling to create powerful “done-in-one”<br />

machining solutions for any shop.<br />

Available in standard and Super Speed<br />

configurations, the DS-30Y series machines<br />

provide 102 mm of Y-axis travel (±51 mm from<br />

the centerline) for off-center milling, drilling, and<br />

tapping, and come standard with 6000-rpm hightorque<br />

live tooling and a servo-driven C axis for<br />

versatile 4-axis capability. The opposed spindles<br />

support fully synchronized turning, and allow onthe-fly<br />

part pass-off to reduce cycle times.<br />

Dual-spindle turning combined with Y axis,<br />

C axis, and 6000-rpm live tooling allows<br />

multiple operations in a single setup to<br />

reduce part handling and increase accuracy.<br />

BMT<br />

BASE MOUNTED TOOLING<br />

102 mm of Y-axis travel for off-center milling<br />

Secondary spindle allows synchronous turning<br />

and on-the-fly part pass-off<br />

Standard Features<br />

• Dual 210 mm Hydraulic Chucking Systems<br />

• ±51 mm Y-Axis Travel<br />

• Live Tooling with C Axis<br />

• Synchronous Turning Capability<br />

• On-The-Fly Pass-Off Capability<br />

• 15" Color LCD Monitor w/USB Port<br />

• 1 MB Program Memory<br />

• Rigid Tapping<br />

• Made in the USA<br />

DS-30Y<br />

• 457 x 584 mm Max Capacity<br />

• 4000-rpm Main Spindle, 22,4 kW<br />

• 4000-rpm Secondary Spindle, 14,9 kW<br />

• 12-Station BOT/VDI Turret<br />

DS-30SSY<br />

• 406 x 584 mm Max Capacity<br />

• 4800-rpm Main Spindle, 22,4 kW<br />

• 4800-rpm Secondary Spindle, 14,9 kW<br />

• 24-Station BOT/VDI Turret<br />

Options [partial list]<br />

• High-Pressure Coolant Systems<br />

• Automatic Tool Presetter System<br />

• Belt-Type Chip Conveyor<br />

• Servo Auto Door<br />

• Ethernet Interface<br />

• <strong>Haas</strong> Intuitive Programming System<br />

• Servo Bar Feeder<br />

• Parts Catcher<br />

Specifications<br />

Capacities DS-30Y DS-30SSY<br />

Max Cutting Dia. 457 mm 406 mm<br />

Max Cutting Length 584 mm 584 mm<br />

Std. Bar Capacity 51 mm 51 mm<br />

Main Spindle<br />

Chuck Size 210 mm 210 mm<br />

Max Speed 4000 rpm 4800 rpm<br />

Max Motor Rating 22,4 kW 22,4 kW<br />

Max Torque 407 Nm @ 500 rpm 373 Nm @ 600 rpm<br />

Spindle Nose A2-6 A2-6<br />

Spindle Bore Ø88,9 mm Ø88,9 mm<br />

Secondary Spindle<br />

Chuck Size 210 mm 210 mm<br />

Max Speed 4000 rpm 4800 rpm<br />

Max Motor Rating 14,9 kW 14,9 kW<br />

Max Torque 183 Nm @ 700 rpm 149 Nm @ 700 rpm<br />

Spindle Nose A2-5 A2-5<br />

Spindle Bore Ø61,9 mm Ø61,9 mm<br />

Swing Diameter<br />

Over Front Apron 806 mm 806 mm<br />

Over Cross Slide 1 527 mm 527 mm<br />

Over Secondary Spindle 552 mm 552 mm<br />

Travels & Feedrates<br />

X Axis 318 mm 318 mm<br />

Y Axis ±51 mm ±51 mm<br />

Z Axis 584 mm 584 mm<br />

X-Axis Rapids 12 m/min 12 m/min<br />

Y-Axis Rapids 12 m/min 12 m/min<br />

Z-Axis Rapids 24,0 m/min 30,5 m/min<br />

General<br />

Power – 3-Phase 354 - 488 VAC 354 - 488 VAC<br />

Every <strong>Haas</strong> machine, spec, option, feature, and price . . . 24/7 @ <strong>Haas</strong><strong>CNC</strong>.com<br />

36 37<br />

Find your distibutor at www.<strong>Haas</strong><strong>CNC</strong>.com


WHAT’S NEW<br />

Get into Mark’s World<br />

Don’t know about <strong>Haas</strong>’ Tip-of-the-Day video series? You should.<br />

COMING SOON IN 14 LANGUAGES!<br />

IRegister for the <strong>Haas</strong> email <strong>news</strong>letter at<br />

www.<strong>Haas</strong><strong>CNC</strong>.com<br />

If you Google “Tip of the day,” you’ll probably get a response<br />

something like this:<br />

Success Tip of the Day, or Management Tip of the Day, or<br />

Tip of the Day–Betting tips, or Security Awareness Tip of The Day, or<br />

Wikipedia: Tip of the Day, or Tip of the Day–Bridal Guide, or Psychic<br />

Tip of the Day, and of course, Funny Tip Of The Day.<br />

But that’s only because Google has not yet figured out that you’re into<br />

<strong>CNC</strong> machining, and what you’re really after is <strong>Haas</strong> Automation’s<br />

Tip-of-the-Day videos.<br />

If you haven’t discovered the <strong>Haas</strong> Tip-of-the-Day video series yet,<br />

you’re missing out on some very useful, real-world information that<br />

will help you become a <strong>Haas</strong> power-user.<br />

To date, there are more than 50 Tip-of-the-Day videos in the series,<br />

covering an array of topics, like G-code programming, tapping,<br />

canned cycles, macros, engraving, rotary tables, programming<br />

shortcuts, and a ton more.<br />

The videos are hosted by resident <strong>Haas</strong> applications expert Mark<br />

Terryberry, who has a genuine gift for explaining sometimes complex<br />

topics in a way that anyone can understand. Mark uses real-world<br />

examples, a white board, and the skills of a seasoned teacher to help<br />

viewers understand the process, and how they can apply the new<br />

information, using a simple, commonsense approach.<br />

The Tip-of-the-Day videos are short and to the point. With Mark’s<br />

help, you’ll gain years of experience from a meager investment of a<br />

few minutes. Mark will have you cutting your setup and production<br />

times, avoiding crashes, simplifying your programming techniques,<br />

and generally doing everything better, faster, and with fewer<br />

headaches.<br />

Find the <strong>Haas</strong> Tip-of-the-Day videos at <strong>Haas</strong><strong>CNC</strong>.com. Make sure to<br />

sign up for the <strong>Haas</strong> e-Newsletter, so you’ll get notified when a new<br />

Tip-of-the-Day video is released.<br />

You can also find the Tip-of-the-Day and other <strong>Haas</strong>-produced<br />

videos on the <strong>Haas</strong> Automation YouTube channel.<br />

Don’t forget to subscribe to the channel.<br />

<strong>CNC</strong> NEWS<br />

38 39<br />

Find your distibutor at www.<strong>Haas</strong><strong>CNC</strong>.com


<strong>Haas</strong> Parts<br />

WHAT’S NEW<br />

Like a Pit Stop<br />

for your <strong>Haas</strong>.<br />

| Performance Upgrades<br />

| Productivity Upgrades<br />

| Service Replacement Parts<br />

| Maintenance Essentials<br />

| Factory-Assured Prices<br />

40<br />

www.<strong>Haas</strong>Parts.com

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