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BIKE BUILD 50 DIRT & TRAIL MAGAZINE AUGUST 2016
LABOUR OF LOVE A MIGHTY CR5OOAF LIVES AGAIN “You are motivated by paying legend tax for boyhood dreams and break out in a cold sweat at the prospect of twisting the throttle of a solid fuelled rocket ship while peering through the two stroke smoke haze, step this way, we have just the straight jacket for you...” Guys and gals. We’ve seen many rebuilt, fancy schmancy motorcycles in the twenty something years that we’ve been doing this, but few compare with this piece of beauty built by enthusiast Gavin Van Der Riet. We saw the bike briefly at The Kyalami motor show and we made an appointment to get some more in depth info on the build. What we assumed was a bolt on job is actually a remanufactured motorcycle from the ground up. Gav saw one of these project bikes in the USA, but that would cost about 17000 dollars, and he figured he could build one here. So what is it? This is a hybrid. It’s a CR500 engine in a CRF250R aluminium Frame. Now we are not going to bore you with all of the details – but we are going to give you some of the detail of what goes into a build like this. • Gavin sourced four old CR500’s and bought them. They were stripped with the best engine parts from each bike used for the rebuild. • He sourced a scrap CRF250R rolling chassis. Chassis: • We had an inkling of what was involved but we were left thunderstruck at the amount of work involved. The frame needed to be cut and extended to house the big 500cc banger. This work was undertaken by Gavin and all of the welding was done by Dreyer welding- 076-129-6426. The biggest challenge is to get the sprockets perfectly aligned. • Mounting points were relocated and the headstay bracket relocated. • The air-box was completely remanufactured with a special adaptor plate to fit. • Gavin welded up a new tank so that it could accommodate the taller 500 engine. The plastic tanks kept cracking. • All suspension components were overhauled, with OEM parts brought in from abroad to replace scratched stanchions and so-on. DIRT & TRAIL MAGAZINE AUGUST 2016 51
- Page 1 and 2: Ride More Stress Less AUGUST 2016 A
- Page 3 and 4: Authorised dealer KIT YOURSELF OUT!
- Page 5 and 6: TRIED AND TESTED BY THE BEST Kyle F
- Page 8 and 9: ought to you by RS - RACING SINTER
- Page 10 and 11: ought to you by New 2017 Polaris UT
- Page 12 and 13: ought to you by SBS Off-Road - Choi
- Page 14 and 15: ought to you by RS - RACING SINTER
- Page 16 and 17: 2017 ENDURO 14 DIRT & TRAIL MAGAZIN
- Page 18: TE 125 TE 250 TE 300 subframe is 1
- Page 21 and 22: www.husqvarna-motorcycles.com BUILT
- Page 23 and 24: new tuning releases Between 10% and
- Page 25 and 26: SOLUTIONS BATTERY CHARGERS DISTRIBU
- Page 27 and 28: EXPLORING THE NEW EXPLORER EXPLORIN
- Page 30 and 31: 2nd opinion: Kurt My first experien
- Page 32 and 33: FOR JARVIS AT ROMANIACS HARD ENDURO
- Page 34: Gomez, who finished the day third,
- Page 37 and 38: taking europe by storm! 250 /300 rr
- Page 39 and 40: OPEN TO ALL! ON THESE LEADING BRAND
- Page 42: Pic Future7Media DWAYNE_KLEYNHANS K
- Page 45 and 46: Fire It Up can now even flash Turbo
- Page 47 and 48: Honda Wing Zambesi are a pro-active
- Page 49 and 50: KEEP IT IN THE FAMILY CRF250R R7900
- Page 51: Enhanced Podium Ability. Honda CRF4
- Page 55 and 56: 100 % NEW! www.kiska.com Photo: R.
- Page 57 and 58: In the 50cc class Neil van der Vyve
- Page 59 and 60: Snr’s - The man of the hour was o
- Page 61 and 62: DIRT & TRAIL MAGAZINE AUGUST 2016 5
- Page 63 and 64: 3rd Senior Bikes Lodewyk Jansen van
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- Page 67 and 68: www.familyadventures.co.za www.face
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- Page 76 and 77: ADVENTURE 74 DIRT & TRAIL MAGAZINE
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- Page 81 and 82: Do you know what it really takes? B
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BIKE BUILD<br />
50 DIRT & TRAIL MAGAZINE AUGUST 2016