CompAir- Rotary Screw Compressor-Cyclon.pdf

Cyclon Rotary Screw Compressors - 5.5-75kW
Compressed air delivered
simply and reliably

Compressed air,
delivered simply
and reliably
123
Cyclon 475 (75kW)
Cyclon 345 (45kW)
Cyclon 222 (22kW)
Cyclon 105 (5.5kW)
R e m a r k a b l y

4&
CYCLON
COMPRESSION ELEMENT
Designed and manufactured by
CompAir BroomWade to deliver compressed
air reliably and efficiently day in, day out.
HIGH EFFICIENCY DRIVE MOTOR
Totally enclosed IP54 rated motor delivers high
efficiency and reliability as well as
maximum protection.
HIGH QUALITY AIR
For efficient air/oil separation system
and optimum cooling.
LOW NOISE LEVELS
Eliminates the need for a separate
compressor house.
45 0 C AMBIENT CAPABILITY
Ensures reliability and stress free
operation in high ambient temperatures.
SIMPLE SERVICING
All major service items grouped in one
area reducing downtime and maintenance costs.
SIMPLE INSTALLATION
A small footprint, lifting slots and versatile air discharge
allow maximum flexibility when choosing a location.
AUTOMATIC BELT TENSIONING
Belts are kept at optimum tension for long life
and maximum transmission efficiency
– no adjustments necessary.
SURESCAN ELECTRONIC CONTROL SYSTEM
The simple Surescan control panel provides you
with reliability and efficiency.
FACTORY FILLED WITH COMPAIR LUBRICANT
Specially formulated to provide maximum
protection for the compressor.
PRESSURE TRANSDUCER
For reliable and accurate pressure control.
24 VOLT CONTROLS
For safe operation.
R e l i a b l e

123
●13
●10
●14
●3
●1
●2
●3
●4
●5
●6
●7
●8
●9
●12
Key to Diagram
Intake Filter
Suction Regulator
BroomWade Cyclon Compression Element
Primary Oil Separation
Spin-On Air/Oil Separation Element
Scavenge Line
Minimum Pressure Valve
Aftercooler
Compressed Air Discharge
●10 Oil Cooler with
Thermostatic Bypass
●11 Spin-On Oil Filter
●12 Enclosure Filter
●8
●13 Vertical/Horizontal
Cooling Air Discharge
●14 Automatic Belt Tensioner
●15 High Efficiency Drive
Motor
8
9
▼
1
●5
●15
AIR/OIL FLOW DIAGRAM
10
7
11
5
6
4
2
3
Oil
Air/Oil Mixture
Compressed air Discharge
Simplicity of Operation
Operation of the Cyclon
compressors could not be
simpler. The proven
Surescan electronic control
system takes care of every
thing. All you need to do is
press the start and stop
buttons. The control system
protects your investment by
continuously monitoring
operational parameters as
well as providing the
following features:
S i m p l i c i t y o

4
&
●7
●4
●12
●11
●3
●15
• Discharge pressure
display
●14
• Air/oil temperature
display
• Hours run display
●8
• Service due indication
• Fault indication
• Remote start/stop
• Remote load/unload
• Group fault output
• Automatic restart on
power failure
10
11
9
12
AIR/OIL FLOW DIAGRAM
1
2
13
3
●1
●2
●3
●4
●5
●6
●7
●8
●9
Key to diagram
Intake Filter
Suction Regulator
BroomWade Cyclon
Compression Element
Fan
Oil Filter
Thermostatic Mixing
Valve
Oil Cooler
Primary Oil Separator
Minimum Pressure/NRV
8
●10 Delivery Air Outlet
●11 Aftercooler
●12 Oil Separation Element
7
6
5 4
●13 Scavenge Line
●14 Automatic Belt Tensioner
Oil
●15 High Efficiency Drive
Motor
Air/Oil Mixture
Compressed Air Discharge
f O p e r a t i o n

The Inside Story
Our prime objective
in developing the
Cyclon rotary screw
compressors was to
provide a range of
compressors from
5.5kW to 75kW
that combined
high performance,
low operating costs
and reliability with
ease of installation
and servicing.
Sound engineering
principles allied to
innovative design has
resulted in a range
of compressors that
exceeds these
objectives.
Reliability
The slow running
compression element is
supported on precision
taper and parallel roller
bearings for long troublefree
life with vee-belt life and
drive efficiency enhanced by
automatic belt tensioning.
The enclosure filter
maintains internal
cleanliness and ensures
coolers operate at maximum
efficiency. A fully EMC
(Electro Magnetic
Compatibility) tested
electronic control system
housed in an IP 54
enclosure together with high
quality pressure tranducers
and temperature sensor
further safeguards
operational reliability.
High Performance
and Efficiency
The CompAir BroomWade
designed, developed and
manufactured Cyclon profile
compression element
delivers high air output
for minimum power
consumption. When teamed
with the high efficiency drive
motor the result is an
energy-efficient high
performance package.
Installation Flexibility
A small installation footprint,
lifting slots and versatile
compressed air discharge
simplify installation while low
noise levels and resilient
mounts allow siting without
disturbance to nearby
personnel or equipment.
Cyclon 105 to 222 models
are designed to pass
through a standard doorway
for ease of positioning.
The Cyclon 4 offers a
vertical air discharge whilst
the Cyclon 1-3 has a unique
reversible cooling air outlet
grille enabling either
horizontal or vertical
discharge depending on
installation requirements.
Simple Servicing
All major service
components are grouped
in one area. Servicing is
simple, quick and
economical.
23
1 &
A modern V-belt tensioner
reliably carries out your
maintenance. The tension
will always be set at the
correct level. This means
no slip and absolutely
maintenance free.
The air intake filter, oil fill
point, spin on/off, air/oil
separators and oil filter are
conveniently located behind
easy removable panels or
wide hinged doors, thereby
minimising your
maintenance time and
costs.
Quality Air
Cyclon Series compressors
deliver high quality cool
compressed air, ideal for
your production process.
An air/oil separation system
incorporating centrifugal,
gravity and filtered
separation ensures very low
oil carryover (2-3mg/m 3 ).
A pressure transducer
enables the discharge
pressure to be controlled
within a 0.1 bar band
minimising system pressure
fluctuations.
Quality In-built
An ISO 9001 certified design
and manufacturing process,
continuously audited by both
our internal auditors and
Lloyd’s Register ensures a
high quality and reliable
product.
Every compressor is tested
for operation and
performance in accordance
with our own stringent
specifications and those of
the industry standard,
PNEUROP/CAGI PN2CPTC2
code.
E f f i c i e n c y

4
Free Air Delivered at Working Pressure Stated**
TECHNICAL DATA PERFORMANCE DATA – 60Hz PERFORMANCE DATA – 50Hz
Model
Drive Motor*
kW
hp
Cyclon 105 5.5 7.5
Cyclon 107 7.5 10.0
Cyclon 111 11.0 15.0
Cyclon 215 15.0 20.0
Cyclon 218 18.5 25.0
Cyclon 222 22.0 30.0
Cyclon 330 30.0 40.0
Cyclon 337 37.0 50.0
Cyclon 345 45.0 60.0
Cyclon 455 55.0 75.0
Cyclon 475 75.0 100
Note: performance data for the C455/C475
includes air and watercooled versions
Model
Drive Motor*
kW
hp
Cyclon 105 5.5 7.5
Cyclon 107 7.5 10.0
Cyclon 111 11.0 15.0
Cyclon 215 15.0 20.0
Cyclon 218 18.5 25.0
Cyclon 222 22.0 30.0
Cyclon 330 30.0 40.0
Cyclon 337 37.0 50.0
Cyclon 345 45.0 60.0
Cyclon 455 55.0 75.0
Cyclon 475 75.0 100
Note: performance data for the C455/C475 includes air and watercooled versions
Model Weight Dimensions mm
kg lbs A B C
bar g psi.g bar g psi.g bar g psi.g bar g psi.g bar g psi.g
7.5 109 8.2 119 10 145 13 188 14 203
m 3 /min cfm m 3 /min cfm m 3 /min cfm m 3 /min cfm m 3 /min cfm
0.87 30.6 0.80 28.4 0.70 24.7 0.51 18.1 0.50 17.8
1.24 43.8 1.14 40.4 1.04 36.7 0.78 27.6 0.77 27.3
1.77 62.5 1.67 59.1 1.49 52.7 1.26 44.5 1.19 42.0
2.56 90.4 2.55 90.1 2.24 78.8 1.65 58.2 1.63 57.5
3.30 116.7 3.10 109.5 2.69 94.5 2.18 77.0 2.15 76.0
3.68 130.0 3.49 122.8 3.25 114.6 2.84 100.4 2.65 93.6
4.90 173.0 4.64 164.0 4.25 150.0 3.46 122.0 — —
6.20 219.0 5.72 202.0 5.27 186.0 4.33 153.0 — —
7.42 262.0 6.74 238.0 6.26 221.0 5.10 180.0 — —
9.35 330.2 8.84 312.2 8.16 288.1 7.08 249.9 — —
11.45 404.4 10.77 380.5 10.2 359 8.56 302.33 — —
Free Air Delivered at Working Pressure Stated**
bar g psi.g bar g psi.g bar g psi.g bar g psi.g bar g psi.g
7.5 109 8.2 119 10 145 13 188 14 203
m 3 /min cfm m 3 /min cfm m 3 /min cfm m 3 /min cfm m 3 /min cfm
0.86 30.37 0.81 28.61 0.71 25.07 0.51 18.1 0.50 17.66
1.25 44.14 1.16 40.97 1.10 38.85 0.78 27.55 0.77 27.19
1.76 62.15 1.70 60.04 1.50 52.97 1.24 43.79 1.17 41.32
2.59 91.47 2.40 84.76 2.23 78.75 1.72 60.74 1.61 56.86
3.25 114.77 3.02 106.65 2.63 92.88 2.06 72.75 2.04 72.04
3.68 129.26 3.45 121.84 3.18 112.3 2.75 97.12 2.60 91.82
4.85 171.28 4.65 164.21 4.22 149.03 3.29 116.19 — —
6.16 217.54 5.83 205.89 5.10 180.11 4.28 151.15 — —
7.42 262.04 6.83 241.20 6.26 221.07 5.20 183.64 — —
9.31 328.6 8.84 312.2 7.92 279.8 7.00 247.2 — —
11.30 398.8 10.81 381.88 9.87 348.5 8.56 302.2 — —
Average
Noise Level
dB(A)†
Cyclon 105 286 629 710 760 925 66 G 3 ⁄ 4
Cyclon 107 292 642 710 760 925 67 G 3 ⁄ 4
Cyclon 111 351 772 710 1000 925 68 G 3 ⁄ 4
Cyclon 215 489 1076 710 1165 1252 68 G1 1 ⁄ 4
Cyclon 218 504 1109 710 1165 1252 69 G1 1 ⁄ 4
Cyclon 222 517 1137 710 1165 1252 69 G1 1 ⁄ 4
Cyclon 330 939 2070 990 1420 1650 68 Rp1 1 ⁄ 2
Cyclon 337 945 2083 990 1420 1650 69 Rp1 1 ⁄ 2
Cyclon 345 1043 2299 990 1420 1650 70 Rp1 1 ⁄ 2
Cyclon 455 1370 3014 1800 1200 1650 74 (73)* RP2
Cyclon 475 1370 3014 1800 1200 1650 75 (74)* RP2
† ±3dB(A) according to PNEUROP/CAGI test code. *(Watercooled option shown in brackets)
Air
Outlet
Conn
C
B
* 50/60Hz motor speeds:
105-222 – 2960/3550rpm,
330-345 – 2970/3570rpm,
455-475-2970/8570rpm
** Unit performance measured in
accordance with PNEUROP/CAGI
PN2CPTC2
A

The Global Player
Where our customers are
concerned quality is not
just a word but reality.
From the early planning
stage to start-up and
after-sales service, we
can provide the answers
where compressed air is
concerned – worldwide
Complete capability – compressed air to suit all applications
Lubricated Compressors
(0.1 to 43 m 3 /min,
.75 to 250 kW)
● Single Stage
Screw Compressors
● Speed Regulated
Screw Compressors
● Piston Compressors
Oil Free Compressors
(0.1 to 43 m 3 /min,
.75 to 250 kW)
● Two Stage
Screw Compressors
● Piston Compressors
● Water Sealed
Screw Compressors
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● Filters and Dryers
● Cooling Systems
● Heat Recovery
● Condensate Management
● Air Receivers
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Complete Service
for Compressed Air
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Compressor Stations
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Demand Analysis
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www.compair.com
CompAir policy is one of continuous improvement and we therefore reserve
the right to alter specifications and prices without prior notice.
All products are sold subject to the Company's conditions of sale.
Brochure re-order ref: G3 31E Print ref: AGB/AGB/5.00 Printed in England