Understanding API ICP653 Reading 15-Worksheet-11a

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Q50. You are reviewing a WPQ (QW-484) for a welder testing in the 6-G position; on SA-53 grade B pipe (TS-60,000 psi). The test results indicate the following: #1 Tensile developed 51,000 psi, broke in the weld #2 Tensile developed 56,900 psi, broke in base metal #1 Transverse root bend satisfactory #2 Transverse face bend satisfactory Will these test qualify the welder? A. Yes B. No C. Not enough information given D. Tension test is acceptable but #1 is unacceptable ANS: A Charlie Chong/ Fion Zhang
ESW Electroslag welding (ESW) is a highly productive, single pass welding process for thick (greater than 25 mm up to about 300 mm) materials in a vertical or close to vertical position. (ESW) is similar to electrogas welding, but the main difference is the arc starts in a different location. An electric arc is initially struck by wire that is fed into the desired weld location and then flux is added. Additional flux is added until the molten slag, reaching the tip of the electrode, extinguishes the arc. The wire is then continually fed through a consumable guide tube (can oscillate if desired) into the surfaces of the metal work pieces and the filler metal are then melted using the electrical resistance of the molten slag to cause coalescence. Charlie Chong/ Fion Zhang
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Expert at Works Charlie Chong/ Fion
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Expert at Works Charlie Chong/ Fion
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Charlie Chong/ Fion Zhang Fion Zhan
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The Magical Book of Tank Inspection
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API 653 Exam Administration -- Publ
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• API Recommended Practice 575, I
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Charlie Chong/ Fion Zhang
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ASME SECTION IX EXERCISES Charlie C
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TASK# 1 Read the following paragrap
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Q5. Where are notch-toughness requi
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Q9. How is the minimum specimen cur
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Q13. Procedure and performance macr
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Charlie Chong/ Fion Zhang #2
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QW-191.1 Radiographic Examination Q
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Q3. When may longitudinal-bend test
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QW-100.3 Welding Procedure Specific
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Q8. What are the test orientations
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Task#2 Ref Para. 1. A QW-10()3 2. B
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Reading: General Requirements QW-10
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Q5. What constitutes a "set" of red
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Q7. The WPS must list ___ variables
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Task#3 Ref Para 1. A QW-484 2. C QW
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Reading: Procedure Qualifications Q
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Q5. The qualification of the ___is
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QW-200.4 (b) For GTAW, SMAW, GMAW,
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QW-200.4 Combination of Welding Pro
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Discussion: GTAW PQR variables: T=1
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Q5. What limitation is invoked when
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Q9: An organization's operational c
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Q12. The ____ is a true record of t
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Reading: Performance Qualifications
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Q5. How are the thickness limits de
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Q9. What welding positions on pipe
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QW-304 Welders Except for the speci
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TASK#7 Reading: Performance Qualifi
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Q5. Why is the Manufacturer respons
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Q9. When performance qualification
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Q13. Failure of any portion of a co
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Page 85 and 86: TASK#8 Welding Data QW-400 thru QW-
Page 87 and 88: Q2. Under what conditions may a WPS
Page 89 and 90: Q6. A change in a welding condition
Page 91 and 92: Q8. The grouping of ____and____ by
Page 95 and 96: TASK#9 Welding Data QW-451 thru QW-
Page 97 and 98: Q3. In reviewing the form QW-483 (P
Page 99 and 100: Q5. The SAW process is commonly cla
Page 101 and 102: ASME SECTION IX PRACTICE QUESTIONS
Page 103 and 104: Q5. New Welding Procedure Specifica
Page 105 and 106: Q9. A welder qualifying with plate
Page 107 and 108: Q12. Charpy V-notch tests are perfo
Page 109 and 110: Q17. A WPS must describe: A. Essent
Page 111 and 112: Q21. For the SAW process ______ is
Page 113 and 114: Q26. Immediate retests of welders q
Page 115 and 116: QW-452 Performance Qualification Th
Page 117 and 118: QW-430 F-NUMBERS QW-431 General The
Page 119 and 120: Q32. Ferrous weld metal chemical co
Page 121 and 122: Q36. What is the basic difference b
Page 123 and 124: QW-304 Welders Except for the speci
Page 125 and 126: Q40. Who is responsible for qualifi
Page 127 and 128: Q44. A repair organization has a WP
Page 129 and 130: QW-424 Base Metals Used for Procedu
Page 131 and 132: Q45. What positions are necessary t
Page 133: Q48. May a GMAW, short circuit tran
Page 139 and 140: Q54. A welder was qualified with a
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Page 143 and 144: Q55. What are the primary classific
Page 145 and 146: Q58. Applicable essential variables
Page 147 and 148: Q62. The test that determines the u
Page 149 and 150: Q66. A non-essential variable may b
Page 151 and 152: Q71. Unless notch-toughness is a co
Page 153 and 154: Q76. Variable QW 404.24 for SAW pro
Page 155 and 156: Q81. A WPS must address all applica
Page 157 and 158: Q86. A welder is qualified to weld
Page 159 and 160: Q88. What period of inactivity from
Page 161 and 162: Q92. Each manufacturer or contracto
Page 165 and 166: QW-405.3 A change from upward to do
Page 167 and 168: 98. Under which of the following co
Page 171 and 172: Happy Holi Charlie Chong/ Fion Zhan
Page 179 and 180: Good Luck! Charlie Chong/ Fion Zhan
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Understanding API ICP653 Reading 15-Worksheet-11a

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