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Best Practices Magazine - issue nº1 - English

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News I Our customers<br />

Bem Brasil is keeping cool with clad-rack:<br />

Mecalux sets up automated storage in Brazil<br />

United Caps seals<br />

the deal: Mecalux<br />

to automate new<br />

warehouse<br />

This company, specialised in the manufacture<br />

and marketing of caps and closures,<br />

will incorporate an automated<br />

and asymmetrical, four tiered warehouse<br />

into its Wiltz (Luxembourg)<br />

plant.<br />

The warehouse, with a capacity for more<br />

than 5,000 pallets, will be managed by two<br />

stacker cranes and a Pallet Shuttle that will<br />

work with two types of pallets: 800 x 1,200<br />

x 2,200 mm and 800 x 1,200 x 2,700 mm.<br />

The warehouse management system,<br />

Easy WMS, will also be supplied, tasked<br />

with managing all the centre’s own operations.<br />

For the first time in its history,<br />

Easy WMS will be permanently connected<br />

to Axapta (Microsoft Dynamics AX), the<br />

ERP system that the client uses.<br />

United Caps is a leader in the design and production<br />

of plastic caps and closures. With<br />

their headquarters in Luxembourg, this<br />

family business offers its innovative solutions<br />

throughout the world and has its<br />

own production plants in France, Belgium,<br />

Germany, Hungary, Ireland, Luxembourg<br />

and Spain. The company, which had an annual<br />

turnover of 122.000.000 € in 2015,<br />

employs more than 530 workers.<br />

The very popular Brazilian company,<br />

specialised in the production of precooked,<br />

frozen potato products, has<br />

entrusted Mecalux to design, install<br />

and launch a clad-rack automated<br />

warehouse. This warehouse has<br />

the capacity of storing more than<br />

33,000 pallets, 1,000 x 1,200 mm in<br />

size and each with a maximum weight<br />

of 1,120 kg.<br />

The warehouse, which is more than<br />

25 m high, has three twin-mast stacker<br />

cranes with Pallet Shuttle that allow for an<br />

input or output of 105 pallets/hour. Thus,<br />

the company’s required throughputs are<br />

attained. The stacker cranes, when working<br />

in deep lanes, are supported by a<br />

Pallet Shuttle that is responsible for moving<br />

the pallet up to the location designated<br />

by the Mecalux Easy WMS software.<br />

Additionally, in order to ensure the perfect<br />

condition of the goods, Bem Brasil’s<br />

clad-rack frozen storage is expected to<br />

work at a temperature of -30 ºC.<br />

Founded in 2006, Bem Brasil produces<br />

more than 100,000 tons of pre-cooked<br />

frozen fries a year. It has become the national<br />

leader within the sector, and one of<br />

the most consumed brands within Brazil.<br />

<strong>Best</strong> <strong>Practices</strong><br />

9

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