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Best Practices Magazine - issue nº1 - English

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News I Our customers<br />

Mecalux will build<br />

Çaykur a clad-rack<br />

warehouse with<br />

a capacity for more<br />

than 29,000 pallets<br />

Çaykur’s, the biggest producer of<br />

Turkish tea, new clad-rack warehouse<br />

in Iyidere (Turkey) will be more than<br />

40 m high and almost 160 m long.<br />

Mecalux will provide a large, single aisle,<br />

automated warehouse served by three<br />

single-column stacker cranes and aided<br />

by Pallet Shuttle that are responsible for<br />

transporting 800 x 1200 x 2600 mm sized<br />

pallets with a maximum weight of 600 kg<br />

each.<br />

In order to optimize accessibility to locations,<br />

Mecalux has developed a control<br />

system and safe passageways that allow<br />

the stacker cranes to enter the annex<br />

zones. This is all controlled by the warehouse<br />

management system Easy WMS and<br />

the Galileo control software.<br />

In addition, input of goods will be done<br />

at the side the warehouse via three raised<br />

overpasses that connect the warehouse<br />

with the docking area. The elevated overpasses<br />

allow for workspace savings so<br />

that the ground floor remains completely<br />

available.<br />

Çaykur, which opened its first tea factory<br />

in 1947, produces 133,000 tons of tea annually<br />

in 46 different factories, making it<br />

the largest tea producer in Turkey and one<br />

of the most important worldwide. This<br />

massive solution could only be properly set<br />

up using Mecalux’s extensive know-how.<br />

All in the family: Mecalux expands<br />

the Familia Group warehouse in Colombia<br />

Familia Group, a company specialising in<br />

personal care and hygiene products, will<br />

expand its current clad-rack warehouse<br />

to reach a capacity of more than 16,000<br />

pallets.<br />

In 2011, Mecalux erected Family Group one<br />

of the first automated warehouses within Colombia.<br />

The installation, with a capacity for<br />

7,416 pallets and 31.2 m high, is managed by<br />

three stacker cranes.<br />

A few years later, the company has again chosen<br />

Mecalux to execute the Cájica warehouse<br />

expansion. The objective: to reach 34.4 m in<br />

height, increase capacity to include another<br />

9,480 pallets, and install an additional three<br />

stacker cranes. Moreover, recirculation is set<br />

up that allows both the management of inputs<br />

from outside sources and internal production,<br />

and also direct dispatch from the warehouse.<br />

The warehouse management system, Easy<br />

WMS software, implemented by Mecalux will<br />

also be supplied.<br />

With this expansion, the Family Group warehouse<br />

will achieve greater inputs and outputs,<br />

bringing it to the forefront of logistics within<br />

the t<strong>issue</strong> and the personal hygiene sector.<br />

8<br />

<strong>Best</strong> <strong>Practices</strong>

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