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Best Practices Magazine - issue nº1 - English

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Our experts I Clack-racks<br />

Modelling for the calculation of<br />

the structure in 3D<br />

Modelling for the calculation of a cross section<br />

of the structure in 2D<br />

• EN 15620 / Steel static storage systems.<br />

Adjustable pallet racking. Tolerances, deformations<br />

and clearances.<br />

• EN 15635 / Steel static storage systems.<br />

Application and maintenance of storage<br />

equipment.<br />

The structure of a clad-rack warehouse is<br />

composed of thousands of junctions and<br />

rods, so you need powerful calculation<br />

programs to model and calculate this type<br />

of installation in three dimensions. 3D modelling<br />

is indispensable if we want to predict<br />

the torsional effects that a simplified<br />

analysis in two dimensions cannot reveal.<br />

Calculation programs allow.<br />

by regulation EN 15620 must also be substantiated<br />

in two dimensions.<br />

It is important to point out that the calculation<br />

of a clad-rack warehouse is an<br />

iterative process. Which means that the<br />

person calculating uses some profiles and,<br />

subsequently, checks and verifies their<br />

appropriateness. This process is repeated<br />

until getting the most finely-honed solution<br />

possible, that meets all safety requirements<br />

and that delivers maximum profitability.<br />

The iterative process will be longer<br />

or shorter depending on the experience of<br />

the person calculating.<br />

Civil works and assembly<br />

The basic civil work is minimal: only the<br />

slab on which the structure sits and the pipes<br />

for the drains are required. Likewise,<br />

depending on its use, a water-proof perimeter<br />

wall and an additional operations<br />

• To consider the actions on the structure.<br />

For example, the stored load is modelled<br />

as a load evenly distributed on the beams.<br />

It also takes into account the action of the<br />

wind, roof overloads...<br />

• To obtain the forces that the racks bear:<br />

bending, shearing and axil moments on<br />

each rod and each junction.<br />

• To obtain the deformations and displacements<br />

of all the structure’s components.<br />

• Check the suitability of the sections or<br />

profiles hypothesised in the calculation,<br />

applying the verification formulas outlined<br />

in the EN 1993 and 15512 regulations.<br />

EIn very tall facilities (25 m and upwards),<br />

it is not enough to ensure that the profiles<br />

are sufficiently resistant to the forces<br />

which they must absorb, but warehouse<br />

displacement within the range specified<br />

<strong>Best</strong> <strong>Practices</strong><br />

151

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