Understanding API ICP653 Reading 8-Worksheet-05 Part2b
Understanding API ICP653 Reading 8-Worksheet-05 Part2b Understanding API ICP653 Reading 8-Worksheet-05 Part2b
Understanding APIICP653 Reading 8 Worksheet-05 Part 2b of 2 Welding & NDT My Pre-exam Self Study Notes 26 th February 2015 Charlie Chong/ Fion Zhang
- Page 2 and 3: Welding - Steel Structures Charlie
- Page 4 and 5: Welding - Steel Structures Charlie
- Page 6 and 7: Welding - Steel Structures Charlie
- Page 8 and 9: API 653 Exam Administration -- Publ
- Page 10 and 11: • API Recommended Practice 575, I
- Page 12 and 13: http://independent.academia.edu/Cha
- Page 14 and 15: The Magical Book of Tank Inspection
- Page 16 and 17: 闭 门 练 功 Charlie Chong/ Fion
- Page 18 and 19: 闭 门 练 功 Charlie Chong/ Fion
- Page 20 and 21: ASME IX- Welding Requirements Charl
- Page 22 and 23: ASME IX Welding Requirements Q1-Q50
- Page 24 and 25: Q3. Define fillet weld. a) A weld u
- Page 26 and 27: Q7. Welding procedure requirements
- Page 28 and 29: Q11. What is the purpose of the Wel
- Page 30 and 31: Q15. What is the intent of the WPS?
- Page 32 and 33: Q19. Vertical position with the pla
- Page 34 and 35: Q23. A multiple position qualificat
- Page 36 and 37: Q26. What do guided bend tests dete
- Page 38 and 39: Q29. Which of the following is not
- Page 40 and 41: QW-161.1 Transverse Side Bend. The
- Page 42 and 43: Q33. Open defects not exceeding ___
- Page 44 and 45: Q37. A welder qualifies by radiogra
- Page 46 and 47: Q41. Of the following, which best d
- Page 48 and 49: Q44. According to ASME Section IX,
- Page 50 and 51: Keep Alert Soldier! Charlie Chong/
<strong>Understanding</strong> <strong>API</strong><strong>ICP653</strong><br />
<strong>Reading</strong> 8 <strong>Worksheet</strong>-<strong>05</strong><br />
Part 2b of 2<br />
Welding & NDT<br />
My Pre-exam Self Study Notes<br />
26 th February 2015<br />
Charlie Chong/ Fion Zhang
Welding – Steel Structures<br />
Charlie Chong/ Fion Zhang
Welding – Steel Structures<br />
Charlie Chong/ Fion Zhang
Welding – Steel Structures<br />
Charlie Chong/ Fion Zhang
Welding – Steel Structures<br />
Charlie Chong/ Fion Zhang
Welding – Steel Structures<br />
Charlie Chong/ Fion Zhang
<strong>API</strong> 653 Exam Administration -- Publications<br />
Effectivity Sheet FOR: November 2015, March<br />
2016 and July 2016<br />
Listed below are the effective editions of the publications required for this<br />
exam for the date(s) shown above.<br />
<strong>API</strong> Recommended Practice 571, Damage Mechanisms Affecting Fixed Equipment in<br />
the Refining Industry, Second Edition, April 2011<br />
Charlie Chong/ Fion Zhang
<strong>API</strong> 653 Exam Administration -- Publications<br />
Effectivity Sheet FOR: November 2015, March<br />
2016 and July 2016<br />
Listed below are the effective editions of the publications required for this<br />
exam for the date(s) shown above.<br />
<strong>API</strong> Recommended Practice 571, Damage Mechanisms Affecting Fixed Equipment in<br />
the Refining Industry, Second Edition, April 2011<br />
Charlie Chong/ Fion Zhang
ATTENTION: Only the following sections / mechanisms from RP 571 are<br />
included on the exam:<br />
Section 3, Definitions Par.<br />
4.2.7 Brittle Fracture<br />
4.2.16 Mechanical Fatigue<br />
4.3.2 Atmospheric Corrosion<br />
4.3.3 Corrosion Under insulation (CUI)<br />
4.3.8 Microbiologically Induced Corrosion (MIC)<br />
4.3.9 Soil Corrosion<br />
4.3.10 Caustic Corrosion<br />
4.5.1 Chloride Stress Corrosion Cracking (Cl-SCC)<br />
4.5.3 Caustic Stress Corrosion Cracking (Caustic Embrittlement)<br />
5.1.1.10 Sour Water Corrosion (Acidic)<br />
5.1.1.11 Sulfuric Acid Corrosion<br />
Charlie Chong/ Fion Zhang
• <strong>API</strong> Recommended Practice 575, Inspection of Atmospheric and Low-<br />
Pressure Storage Tanks, Third Edition, April 2014<br />
• <strong>API</strong> Recommended Practice 577 – Welding Inspection and Metallurgy,<br />
Second Edition, December 2013<br />
• <strong>API</strong> Standard 650, Welded Tanks for Oil Storage, Twelfth Edition, March<br />
2013 with Addendum 1 (September 2014), Errata 1 (July 2013), and Errata<br />
2 (December 2014).<br />
• <strong>API</strong> Recommended Practice 651, Cathodic Protection of Aboveground<br />
Petroleum Storage Tanks, Fourth Edition, September 2014.<br />
• <strong>API</strong> Recommended Practice 652, Lining of Aboveground Petroleum<br />
Storage Tank Bottoms, Fourth Edition, September 2014<br />
• <strong>API</strong> Standard 653, Tank Inspection, Repair, Alteration, and<br />
Reconstruction, Fifth Edition, November 2014.<br />
Charlie Chong/ Fion Zhang
• American Society of Mechanical Engineers (ASME), Boiler and Pressure<br />
Vessel Code, 2013 Edition<br />
i. ASME Section V, Nondestructive Examination, Articles 1, 2, 6, 7 and 23<br />
(section SE-797 only)<br />
ii. Section IX, Welding and Brazing Qualifications (Welding Only)<br />
See end of this study note for <strong>API</strong> Official BOK<br />
Charlie Chong/ Fion Zhang
http://independent.academia.edu/CharlieChong1<br />
http://www.yumpu.com/zh/browse/user/charliechong<br />
http://issuu.com/charlieccchong<br />
Charlie Chong/ Fion Zhang
Charlie Chong/ Fion Zhang<br />
http://greekhouseoffonts.com/
The Magical Book of Tank Inspection ICP<br />
Charlie Chong/ Fion Zhang
Charlie Chong/ Fion Zhang
闭 门 练 功<br />
Charlie Chong/ Fion Zhang
Charlie Chong/ Fion Zhang<br />
闭 门 练 功
闭 门 练 功<br />
Charlie Chong/ Fion Zhang<br />
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Charlie Chong/ Fion Zhang<br />
Fion Zhang at Xitang<br />
3 rd March 2016
ASME IX- Welding Requirements<br />
Charlie Chong/ Fion Zhang
ASME IX<br />
Qualification Standard for Welding and Brazing<br />
Procedures, Welders, Brazers, and Welding and<br />
Brazing Operators 2010<br />
Charlie Chong/ Fion Zhang
ASME IX<br />
Welding Requirements Q1-Q50<br />
Charlie Chong/ Fion Zhang
Q1. Of the following, which best defines “Butt Joint”.<br />
a) A joint between two members aligned within 30° of the same plane<br />
b) A joint between two members aligned in approximately the same plane.<br />
c) A joint between two members aligned within 45° of the same plane<br />
d) A joint between two members aligned at any angle less than 90°<br />
ANS: d<br />
Q2. ASME Section IX defines a corner joint as which of the following?<br />
a) A joint between two members located approximately at right angles to<br />
each other.<br />
b) A joint created by welding from around the outer edge of a rectangular<br />
vessel<br />
c) A joint made up of two members aligned within 30º or less from<br />
centerline<br />
d) A joint made up of two members aligned within 60º or more from<br />
centerline<br />
ANS: a<br />
Charlie Chong/ Fion Zhang
Q3. Define fillet weld.<br />
a) A weld used to fill the root of a butt weld<br />
b) A weld of approximately rectangular cross section joining two members<br />
in approximately the same plane<br />
c) A weld of approximately triangular cross section joining two surfaces<br />
approximately at right angles to each other in a lap joint, tee joint or<br />
corner joint.<br />
d) A weld of approximately trapezoidal cross section joining two surfaces<br />
approximately at right angles to each other in a dimpled vessel plug joint<br />
ANS: c<br />
Q4. How does ASME Section IX, Welding Qualifications, defines groove weld?<br />
a) A weld made in a groove formed with a single member or in the groove<br />
between two members to be joined.<br />
b) A weld of approximately triangular shape used to join two members at<br />
an angle of up to 90°<br />
c) A weld only used in boiler construction<br />
d) A weld that may only be made using the Shielded Metal Arc Welding<br />
process<br />
ANS: a<br />
Charlie Chong/ Fion Zhang
Q5. Of the following which is not listed as a standard type of groove weld?<br />
a) Single Vee groove weld<br />
b) Single-U groove weld<br />
c) Double-Vee groove weld<br />
d) Double-flare-barrel groove weld<br />
ANS: d<br />
Q6. In what Article of Section IX are general requirements found?<br />
a) Article I<br />
b) Article II<br />
c) Article III<br />
d) Article IV<br />
ANS: a<br />
Charlie Chong/ Fion Zhang
Q7. Welding procedure requirements are located in which Article of ASME<br />
Section IX?<br />
a) Article I<br />
b) Article II<br />
c) Article III<br />
d) Article IV<br />
ANS: b<br />
Q8. In what Article of Section IX are requirements for performance<br />
qualifications found?<br />
a) Article I<br />
b) Article II<br />
c) Article III<br />
d) Article IV<br />
ANS: c<br />
Charlie Chong/ Fion Zhang
Q9. In what Article of Section IX is the welding data found?<br />
a) Article I<br />
b) Article II<br />
c) Article III<br />
d) Article IV<br />
ANS: d<br />
Q10. Section IX provides information on how to weld?<br />
a) True<br />
b) False<br />
ANS: b<br />
Charlie Chong/ Fion Zhang
Q11. What is the purpose of the Welding Procedure Specification (WPS) and<br />
the Procedure Qualification Record (PQR)?<br />
a) The purpose of the WPS and PQR is to determine that the weldment,<br />
proposed for construction, is capable of having the required properties<br />
for its intended application.<br />
b) The purpose of the WPS and PQR is to determine the welder’s or<br />
welding operator’s ability to deposit sound welds<br />
c) The purpose of the WPS and PQR together is to provide direction to<br />
the welder<br />
d) The purpose of the WPS and PQR is to design the welded joint prior to<br />
welding<br />
ANS: a<br />
Q12. One purpose of qualifying a WPS is to establish the skill of the<br />
personnel performing the welding? (True or False)<br />
a) True<br />
b) False<br />
ANS: b<br />
Charlie Chong/ Fion Zhang
Q13. What is the purpose of qualifying welders?<br />
a) To determine their ability to follow the instructions in the WPS<br />
b) To determine their ability to follow the instructions in the PQR<br />
c) To determine their ability to deposit sound metal.<br />
d) To determine their ability to react to fabrication change<br />
ANS: c<br />
Q14. What is the purpose of qualifying a welding operator?<br />
a) To determine their ability to follow the instructions in the WPS<br />
b) To determine their ability to follow the instructions in the PQR<br />
c) To determine their ability to deposit sound metal.<br />
d) To determine their ability to operate the welding equipment<br />
ANS: c<br />
Charlie Chong/ Fion Zhang
Q15. What is the intent of the WPS?<br />
a) To provide direction to the welder or welding operator<br />
b) To provide direction to the fabrication supervisor<br />
c) To qualify the welding to be used in production<br />
d) To determine the ability of the welder to deposit sound weld metal<br />
ANS: a<br />
Q16. Under what conditions may welding procedures qualified prior to 1962<br />
be used on new Code vessels?<br />
a) WPSs, PQRs, and WPQs made in accordance with the requirements<br />
of Section IX prior to 1962 are not permitted in new construction<br />
b) WPSs, PQRs, and WPQs made in accordance with the requirements<br />
of Section IX prior to 1962, in which all requirements of the 1962 Edition<br />
or later Editions are met, may be used.<br />
c) WPSs, PQRs, and WPQs made in accordance with the requirements<br />
of Section IX prior to 1962, may be used provided they are brought up to<br />
date with the latest edition of Section IX<br />
d) WPSs, PQRs, and WPQs made in accordance with the requirements<br />
of Section IX prior to 1962 may be used only if they meet the<br />
requirements of the 1972 Edition or later Editions<br />
ANS: b<br />
Charlie Chong/ Fion Zhang
Q17. Flat position with the plate in the horizontal plane and the weld metal<br />
deposited from above is the description given in Section IX for which welded<br />
plate position?<br />
a) 4G Position<br />
b) 3G Position<br />
c) 2G Position<br />
d) 1G Position<br />
ANS: d<br />
Q18. Horizontal position with the plate in a vertical plane and the axis of the<br />
weld is horizontal is the description given in Section IX for which welded plate<br />
position?<br />
a) 4G Position<br />
b) 3G Position<br />
c) 2G Position<br />
d) 1G Position<br />
ANS: c<br />
Charlie Chong/ Fion Zhang
Q19. Vertical position with the plate in a vertical plane with the axis of the<br />
weld vertical is the description given in Section IX for which welded plate<br />
position?<br />
a) 4G Position<br />
b) 3G Position<br />
c) 2G Position<br />
d) 1G Position<br />
ANS: b<br />
Q20. Overhead position with the plate in a horizontal plane with the weld<br />
deposited from underneath is the description given in Section IX for which<br />
welded plate position?<br />
a) 4G Position<br />
b) 3G Position<br />
c) 2G Position<br />
d) 1G Position<br />
ANS: a<br />
Charlie Chong/ Fion Zhang
Q21. Flat position with the axis of the pipe horizontal and the pipe is rolled<br />
during welding so that the weld metal is deposited from above, is the<br />
description given in Section IX for which welded pipe position?<br />
a) 1G Position<br />
b) 2G Position<br />
c) 5G Position<br />
d) 6G Position<br />
ANS: a<br />
Q22. Horizontal position with the axis of the pipe vertical and the axis of the<br />
weld in a horizontal plane. The pipe shall not be rotated during welding.<br />
a) 1G Position<br />
b) 6G Position<br />
c) 5G Position<br />
d) 2G Position<br />
ANS: d<br />
Charlie Chong/ Fion Zhang
Q23. A multiple position qualification with the axis of the pipe horizontal and<br />
the welding groove in a vertical plane; welding shall be done without rotating<br />
the pipe. This is a description of which welded pipe position?<br />
a) 5G Position<br />
b) 2G Position<br />
c) 1G Position<br />
d) 6G Position<br />
ANS: a<br />
Q24. A multiple position qualification with the axis of the pipe 45º to the<br />
horizontal; welding shall be done without rotating the pipe. This is a<br />
description of which welded pipe position?<br />
a) 1G Position<br />
b) 2G Position<br />
c) 5G Position<br />
d) 6G Position<br />
ANS: d<br />
Charlie Chong/ Fion Zhang
Q25. What do tension tests determine in procedure qualification of groove<br />
welds?<br />
a) Tension tests are used to determine the overall ductility of the welded<br />
joint<br />
b) Tension tests are used to determine the notch toughness of the welded<br />
joint<br />
c) Tensile tests are used to determine the ultimate strength of groove<br />
weld joints<br />
d) Tension tests are used to determine the hardness of the weld and<br />
base metal<br />
ANS: c<br />
Charlie Chong/ Fion Zhang
Q26. What do guided bend tests determine in procedure qualification of<br />
groove welds?<br />
a) Bend tests are used to determine the size, soundness, and contour of<br />
the weld<br />
b) Bend tests are used to determine the soundness and ductility of<br />
groove weld joints<br />
c) Bend tests are used to determine the ultimate strength of groove weld<br />
joints<br />
d) Bend tests are used to determine the notch toughness of the weldment<br />
ANS: b<br />
Charlie Chong/ Fion Zhang
Q27. When performing tension tests for procedure qualifications on<br />
thicknesses greater than 1”, multiple specimens are always required.<br />
a) True<br />
b) False<br />
ANS: b<br />
Q28. When performing tension tests for procedure qualifications on pipe with<br />
an outside diameter of ___ or less, a full section specimen may be used.<br />
a) 9 inches<br />
b) 6 ½ inches<br />
c) 4 ½ inches<br />
d) 3 inches<br />
ANS: d<br />
Charlie Chong/ Fion Zhang
Q29. Which of the following is not an acceptance criteria for tension tests for<br />
procedure qualifications? The specimen shall have a tensile strength that is<br />
not less than:<br />
a) The specified minimum tensile strength of the base metal.<br />
b) The specified minimum tensile strength of the weaker of the two if the<br />
two metals of different strengths are used.<br />
c) The specified minimum yield strength of the weld metal when the<br />
applicable Section provides for the use of weld metal having lower room<br />
temperature strength than the base metal.<br />
d) If the specimen breaks in the base metal outside the weld or fusion line,<br />
the test shall be accepted as meeting the requirements provided the<br />
strength is not more than 5% below the specified minimum tensile<br />
strength.<br />
ANS: c<br />
Charlie Chong/ Fion Zhang
Q30. Define transverse side bend.<br />
a) The weld is transverse to the longitudinal axis of the specimen, which<br />
is bent so that one of the side surfaces becomes the convex surface of<br />
the bent specimen.<br />
b) The weld is transverse to the longitudinal axis of the specimen, which<br />
is bent so that one of the side surfaces becomes the concave surface of<br />
the bent specimen.<br />
c) The weld is transverse to the circumferantial axis of the specimen,<br />
which is bent so that one of the side surfaces becomes the convex<br />
surface of the bent specimen.<br />
d) The weld is parallel to the longitudinal axis of the specimen, which is<br />
bent so that one of the side surfaces becomes the convex surface of the<br />
bent specimen.<br />
ANS:<br />
Charlie Chong/ Fion Zhang
QW-161.1 Transverse Side Bend. The weld is transverse to the longitudinal<br />
axis of the specimen, which is bent so that one of the side surfaces becomes<br />
the convex surface of the bent specimen. (the other side concave!) Transverse<br />
side-bend test specimens shall conform to the dimensions shown in figure<br />
QW-462.2.<br />
Specimens of base metal thickness equal to or greater than 1 ½ in. (38 mm)<br />
may be cut into approximately equal strips between ¾ in. (19 mm) and 1 ½ in.<br />
(38 mm) wide for testing, or the specimens may be bent at full width (see<br />
requirements on jig width in QW-466). If multiple specimens are used, one<br />
complete set shall be made for each required test. Each specimen shall be<br />
tested and meet the requirements in QW-163.<br />
Charlie Chong/ Fion Zhang
Q31. Define transverse face bend.<br />
a) The weld is parallel to the longitudinal axis of the specimen, which is<br />
bent so that the face surface becomes the convex surface of the bent<br />
specimen.<br />
b) The weld is transverse to the longitudinal axis of the specimen, which<br />
is bent so that the face surface becomes the convex surface of the bent<br />
specimen.<br />
c) The weld is transverse to the longitudinal axis of the specimen, which<br />
is bent so that the face surface becomes the concave surface of the bent<br />
specimen.<br />
d) The weld is transverse to the circumferential axis of the specimen,<br />
which is bent so that the face surface becomes the convex surface of the<br />
bent specimen.<br />
ANS: b<br />
Q32. In a transverse root bend, the weld is transverse to the longitudinal axis<br />
of the specimen, which is bent so that the root surface becomes the convex<br />
surface of the bent specimen.<br />
a) True<br />
b) False<br />
ANS: a<br />
Charlie Chong/ Fion Zhang
Q33. Open defects not exceeding ___ inches, measured in any direction on<br />
the convex surface of the specimen after bending, are acceptable criteria for<br />
guided bend tests?<br />
a) 1/64th<br />
b) 1/32nd<br />
c) 1/16th<br />
d) 1/8th (3mm)<br />
ANS:<br />
Q34. In guided bend test acceptance criteria, open defects on the corners of<br />
the specimen during testing:<br />
a) Shall be reason to reject the test<br />
b) Shall not be considered unless there is definite evidence that they<br />
result from internal defects<br />
c) Shall not be considered unless there is definite evidence that they<br />
result from external defects<br />
d) Shall not be considered unless there is definite evidence that they<br />
exceed 3/16th inch dimension in any direction<br />
ANS: b<br />
Charlie Chong/ Fion Zhang
Q35. Where are the acceptance criteria for radiographic examination for<br />
welder qualifications found in Section IX?<br />
a) QW-321.2<br />
b) QW-302.2<br />
c) QW-191<br />
d) Welders may not be qualified using radiographic examination<br />
ANS: c<br />
Q36. A welder qualifies by radiography on a 3/8” coupon. A 3/16” slag<br />
inclusion is shown on the radiograph. Is the welder qualified? Why or why not?<br />
a) No, the maximum slag inclusion allowed for this thickness is 1/8”<br />
b) Yes, slag inclusions are not to be considered in qualification<br />
c) No, slag inclusion of any dimension is reason for qualification failure<br />
d) Yes, the maximum slag inclusion allowed for this thickness is ¼”<br />
ANS: a<br />
Charlie Chong/ Fion Zhang
Q37. A welder qualifies by radiography on a 1” coupon. A ¼” slag inclusion is<br />
shown on the radiograph. Is the welder qualified? Why or why not?<br />
a) No, the maximum slag inclusion allowed for this thickness is 1/8t or 1/8”<br />
b) Yes, slag inclusions are not to be considered in qualification<br />
c) No, slag inclusion of any dimension is reason for qualification failure<br />
d) Yes, the maximum slag inclusion allowed for this thickness is 1/3t or<br />
1/3”<br />
ANS: d<br />
Q38. In qualifying a welder by radiography on a 1 1/4" thick coupon, a 1/4"<br />
length crack is shown. Would this be acceptable?<br />
a) Yes, the maximum length of crack or zone of incomplete fusion for this<br />
thickness is 1/3t or 1/3”<br />
b) No, any type of crack or zone of incomplete fusion or penetration is<br />
unacceptable<br />
c) Yes, the maximum length of crack or zone of incomplete fusion for this<br />
thickness is ¾”<br />
d) No, the maximum length of crack or zone of incomplete fusion for this<br />
thickness is 1/8t or 1/8”<br />
ANS: b<br />
Charlie Chong/ Fion Zhang
Q39. Define a linear indication as it relates to welder qualification by<br />
radiography.<br />
a) A linear indication is one in which the length is more than 2 times the<br />
width<br />
b) A linear indication is one in which the length is more than 3 times the<br />
width<br />
c) A linear indication is one in which the length is more than 4 times the<br />
width<br />
d) A linear indication is one in which the length is more than 5 times the<br />
width<br />
ANS: b<br />
Q40. Where would you find the acceptance standards for welding operators<br />
who qualify by radiography on production welds?<br />
a) QW- 191.2.2<br />
b) QW-304.1<br />
c) Referencing Code Section<br />
d) Referencing Repair Code<br />
ANS:<br />
Charlie Chong/ Fion Zhang
Q41. Of the following, which best defines a Welding Procedure Specification<br />
(WPS).<br />
a) A written document that outlines the extent of production welding<br />
b) A written qualified document that certifies the welder is capable of<br />
producing sound welds in production<br />
c) A written qualified welding procedure prepared to provide direction to<br />
the welder/welding operator to assure compliance with the Code<br />
requirements<br />
d) A written document that must be available to the welder which details<br />
the methods used in qualifying the welding procedure<br />
ANS: c<br />
Charlie Chong/ Fion Zhang
Q42. Who is responsible for preparing written Welding Procedure<br />
Specifications?<br />
a) Each manufacturer and contractor shall prepare written WPSs<br />
b) Each owner/operator shall prepare written WPSs to be used in the<br />
fabrication of their vessel, tank, piping system, or boiler<br />
c) Each Authorized Inspector shall prepare written WPSs to be used by a<br />
manufacturer<br />
d) Each welding supervisor shall prepare written WPSs to be used by the<br />
welders he/she supervises<br />
ANS: a<br />
Q43. The completed WPS shall describe all but which of the following?<br />
a) Essential Variables<br />
b) Welder's Essential Variables<br />
c) Supplemental Essential Variable, when required<br />
d) Non-Essential Variables<br />
ANS: b<br />
Charlie Chong/ Fion Zhang
Q44. According to ASME Section IX, the WPS shall be supported by and<br />
make reference to which of the following documents?<br />
a) The manufacturer's design drawings and calculations<br />
b) The Welder's Performance Qualification Record (WPQR)<br />
c) The Procedure Qualification Record (PQR)<br />
d) The Welding Process Guide (WPG)<br />
ANS: c<br />
Q45. Changes to a WPS require re-qualification when all but which of the<br />
following changes are made?<br />
a) Changes to Supplemental Essential Variables (when they are required)<br />
b) Changes to Essential variables<br />
c) Changes of a Non-Essential Variable to suit production<br />
d) Any change affecting the ability of the weldment to meet Code<br />
requirements<br />
ANS: c<br />
Charlie Chong/ Fion Zhang
Q46. A record of the welding data used to test a welded test coupon is a<br />
definition of which of the following documents?<br />
a) Procedure Qualification Record<br />
b) Welder’s Performance Qualification Record<br />
c) Welding Procedure Specification<br />
d) Process Qualification Record<br />
ANS: b<br />
Q47. Those in which a change, as described in the specific variables, is<br />
considered to affect the mechanical properties of the weldment and shall<br />
require re-qualification of the WPS. This is a definition of what type of welding<br />
variable?<br />
a) Supplemental Essential Variable<br />
b) Essential Variable<br />
c) Non-Essential Variable<br />
d) Supplemental Non-Essential Variable<br />
ANS: b<br />
Charlie Chong/ Fion Zhang
Keep Alert Soldier!<br />
Charlie Chong/ Fion Zhang<br />
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Q48. Those in which a change, as described in the specific variables, may be<br />
made to the WPS without re-qualification. This is a definition of what type of<br />
variable<br />
a) Supplemental Essential Variable<br />
b) Essential Variable<br />
c) Non-Essential Variable<br />
d) Supplemental Non-Essential Variable<br />
ANS: c<br />
Q49. A change in a welding condition which will affect the notch-toughness<br />
properties of the weldment.<br />
a) Supplemental Non-Essential Variable<br />
b) Essential Variable<br />
c) Non-Essential Variable<br />
d) Supplemental Essential Variable<br />
ANS: d<br />
Charlie Chong/ Fion Zhang
Q50. Which of the following is not required to be addressed on the WPS?<br />
a) Essential Variables<br />
b) Manufacturer of the welding equipment used in the welding process<br />
c) Procedure Qualification Record identification<br />
d) Non-Essential Variable<br />
ANS: b<br />
Charlie Chong/ Fion Zhang
Answers to ASME Section IX, Welding Questions<br />
Charlie Chong/ Fion Zhang
Deep Purple<br />
Charlie Chong/ Fion Zhang
Deep Purple<br />
Charlie Chong/ Fion Zhang
Deep Purple<br />
Charlie Chong/ Fion Zhang
ASME IX<br />
Welding Requirements Q51-Q113<br />
Charlie Chong/ Fion Zhang
Q51. What information must be contained in the PQR?<br />
a) All Non-Essential Variables<br />
b) All recorded variables (including ranges) used during the welding of the<br />
test coupon.<br />
c) Instructions to the welder<br />
d) All recorded variable (including ranges) to be used during production<br />
welding<br />
ANS: b<br />
Charlie Chong/ Fion Zhang
Q52. A change in a non-essential variable requires re-qualification of the<br />
procedure.<br />
a) True<br />
b) False<br />
ANS: b<br />
Q53. Changes to non-essential variables of a WPS, to suit production<br />
requirements, without re-qualification must be documented with respect to the<br />
essential, non-essential, and where required, supplementary variables for<br />
each process. This may be by amendment to the WPS or by the use of a new<br />
WPS.<br />
a) The changes must be documented on a revised PQR<br />
b) The changes do not need to be documented<br />
c) Concurrence of the Authorized Inspector must be obtained and<br />
documented<br />
d) This may be by amendment to the WPS or by the use of a new WPS<br />
ANS: d<br />
Charlie Chong/ Fion Zhang
Q54. If a variable is not monitored during the welding of the test coupon, must<br />
it be recorded on the PQR?<br />
a) It shall be recorded on the PQR<br />
b) All variables monitored or not shall be recorded on the PQR<br />
c) It shall not be recorded on the PQR<br />
d) It shall be recorded in the fabrication guidelines<br />
ANS: c<br />
Q55. It is the intent of Section IX that the full range of variables to be used in<br />
production be qualified?<br />
a) True<br />
b) False<br />
ANS: b<br />
Charlie Chong/ Fion Zhang
Q56. Who is required to certify the PQR?<br />
a) The PQR shall be certified by the Authorized Inspector<br />
b) The PQR shall be certified by the owner/user<br />
c) The PQR does not require certification<br />
d) The PQR shall be certified by the manufacturer or contractor.<br />
ANS: d<br />
Q57. What type of changes are permitted to a PQR<br />
a) No change of any type is permitted<br />
b) Editorial corrections or addenda to the PQR are permitted.<br />
c) Only changes such as the welder’s name<br />
d) The manufacturer can change the PQR to meet production<br />
requirements<br />
ANS: b<br />
Charlie Chong/ Fion Zhang
Q58. Which of the following changes to a PQR require re-qualification?<br />
a) All changes<br />
b) Only editorial changes dealing with "A" Numbers<br />
c) Only editorial changes dealing with "P" Number<br />
d) Only changes caused by Code revisions.<br />
ANS:<br />
REF: Section IX, QW-200.2(b)(c)<br />
Charlie Chong/ Fion Zhang
Q59. Which of the following is an example of an editorial change to a PQR.<br />
a) Section IX adopts a new F-No., which may allow the manufacturer to<br />
expand the use of filler metals within that F-No.<br />
b) A change to correct an assignment of an incorrect P-No., F-No., or A-<br />
No.<br />
c) Change to the actual thickness of the weld test coupon<br />
d) Change in the welding process used to weld the test coupon<br />
ANS: b<br />
Charlie Chong/ Fion Zhang
Q60. Which of the following is an example of an addendum to a PQR.<br />
a) Section IX adopts a new F-No., which may allow the manufacturer to<br />
expand the use of filler metals within that F-No.<br />
b) A change to correct an assignment of an incorrect P-No., F-No., or A-<br />
No.<br />
c) Change to the actual thickness of the weld test coupon<br />
d) Change in the welding process used to weld the test coupon<br />
ANS: a<br />
QW-200.2 (c) Changes to the PQR. Changes to the PQR are not permitted<br />
except as described below. It is a record of what happened during a<br />
particular welding test. Editorial corrections or addenda to the PQR are<br />
permitted.<br />
• An example of an editorial correction is an incorrect P-Number, F-Number,<br />
or A- umber that was assigned to a particular base metal or filler metal.<br />
• An example of an addendum would be a change resulting from a Code<br />
change. For example, Section IX may assign a new F-Number to a filler<br />
metal or adopt a new filler metal under an established F-Number<br />
Charlie Chong/ Fion Zhang
Q61. The PQR shall be available, upon request, to which of the following?<br />
a) The welder performing the production welds<br />
b) The welding supervisor in charge of fabrication<br />
c) The Authorized Inspector<br />
d) The jurisdiction where the vessel, tank, piping system, or boiler will be<br />
located<br />
ANS: c<br />
Charlie Chong/ Fion Zhang
Q62. The PQR must be available to the welder or welding operator?<br />
a) True<br />
b) False<br />
ANS: b<br />
Q63. Based on process alone, and assuming all other variables are<br />
addressed correctly, how many welding procedures may be written from a<br />
multi-process PQR qualified using GTAW and SMAW?<br />
a) Only one for the combined processes<br />
b) Two, one for GTAW and one for SMAW<br />
c) Three one for each process and one for the combined processes<br />
d) Four two for each process<br />
ANS: c<br />
Charlie Chong/ Fion Zhang
Q64. More than one PQR may be used to qualify a single WPS?<br />
a) True<br />
b) False<br />
ANS: a<br />
Q65. Can a single PQR support more than one WPS?<br />
a) Yes<br />
b) No<br />
ANS: a<br />
Charlie Chong/ Fion Zhang
Q66. A procedure qualified for the root deposit only on a ½” thick coupon may<br />
be used to support a WPS for:<br />
a) Base metal that is not more than ½” thick<br />
b) Procedures can only support a single WPS<br />
c) Base metal thickness with a maximum thickness of 1”<br />
d) Any thickness of base metal<br />
ANS: c<br />
Q67. A procedure qualified for the root deposit only in which ¼” weld metal is<br />
deposited may be used to deposit ___ thickness of weld metal in production?<br />
a) 5/8th inch<br />
b) ½ inch<br />
c) ¾ inch<br />
d) 9/16th inch<br />
ANS: b<br />
Charlie Chong/ Fion Zhang
QW-200.4 Combination of Welding Procedures<br />
Where more than one WPS specifying different processes, filler metals, or<br />
other essential or supplementary essential variables is used in a joint, QW-<br />
451 shall be used to determine the range of base metal thickness and<br />
maximum weld metal thickness qualified for each process, filler metal, or set<br />
of variables, and those limits shall be observed. Alternatively, qualification of<br />
WPSs for root deposits only may be made in accordance with QW-200.4(b).<br />
(b) For GTAW, SMAW, GMAW, PAW, and SAW, or combinations of these<br />
processes, a PQR for a process recording a test coupon that was at least 1⁄2<br />
in. (13 mm) thick may be combined with one or more other PQRs recording<br />
another welding process and any greater base metal thickness. In this case,<br />
the process recorded on the first PQR may be used to deposit the root layers<br />
using the process(es) recorded on that PQR up to 2t (for short circuiting type<br />
of GMAW, see QW-404.32) in thickness on base metal of the maximum<br />
thickness qualified by the other PQR(s) used to support the WPS. The<br />
requirements of Note (1) of tables QW-451.1 and QW-451.2 shall apply.<br />
Charlie Chong/ Fion Zhang
Q68. Qualification for groove welds qualifies for all fillet welds except which of<br />
the following?<br />
a) Some P-34 metals<br />
b) Some P-45 metals<br />
c) Some P-8 metals<br />
d) Some P-11 metals<br />
ANS:<br />
Q69. Can a procedure qualified on plate be used to weld on pipe in<br />
production?<br />
a) Yes<br />
b) No<br />
ANS: a<br />
Charlie Chong/ Fion Zhang
Q70. What paragraph in Section IX allows simultaneous qualification of<br />
welders?<br />
a) QW-300.1<br />
b) QW-300.2<br />
c) QW-300.3<br />
d) QW-304<br />
ANS:<br />
Q71. During simultaneous qualification of welders, each participant<br />
organization must have _______ present?<br />
a) An employee who is responsible for welder performance qualification<br />
b) An Authorized Inspector representing the inspection agency<br />
c) A member of upper management<br />
d) A primary welder and a back-up welder<br />
ANS: a<br />
Charlie Chong/ Fion Zhang
Q72. During simultaneous qualification of welders, each WPS to be used by<br />
each participating organization must be identical for all the essential except<br />
for which of the following?<br />
a) P - Numbers<br />
b) F – Numbers<br />
c) A – Number<br />
d) Preheat and Postweld Heat Treatment<br />
ANS:<br />
Q73. Welders making welds using all but which of the following SMAW,<br />
GTAW, SAW, and GMAW (except the short-circuiting mode) may be qualified<br />
using radiography?<br />
a) SMAW<br />
b) GTAW<br />
c) SAW<br />
d) GMAW – short circuiting mode<br />
ANS: d<br />
Charlie Chong/ Fion Zhang
Q74. Welders qualifying using the SAW process may be qualified by<br />
radiography except when using which of the following?<br />
a) P-2X Metals<br />
b) P-8 Metals<br />
c) P-4X Metals<br />
d) P-2 Metals<br />
ANS:<br />
Q75. When a welder’s test coupon fails by radiography, how is the welder retested?<br />
a) The immediate re-test shall be by visual examination<br />
b) The immediate re-test shall be by radiography<br />
c) The immediate re-test shall be by mechanical testing<br />
d) The immediate re-test shall be by both mechanical testing and<br />
radiography<br />
ANS: b<br />
Charlie Chong/ Fion Zhang
Q76. When a welder fails a qualification test, by mechanical tests (bends), an<br />
immediate re-test may be performed using radiography.<br />
a) True<br />
b) False<br />
ANS: b<br />
Q77. How does a welder maintain his or her qualification in a particular<br />
process?<br />
a) The welder must use the process in Code construction at least once<br />
every 12 months<br />
b) The welder must use the process in Code construction at least once<br />
every 6 months<br />
c) The welder must use the process at least once every 12 months<br />
d) The welder must use the process at least once every 6 months<br />
ANS: d<br />
Charlie Chong/ Fion Zhang
Q78. Of the following, which is not a requirement for a welder whose<br />
qualifications have expired due to time limitations? Renewal of qualification<br />
may be made for any process by welding a single test coupon:<br />
a) In any position<br />
b) Testing of the coupon must be by radiography<br />
c) In either plate or pipe<br />
d) Of any material, thickness or diameter<br />
ANS: b<br />
Charlie Chong/ Fion Zhang
Q79. Which of the following is a true statement regarding welder/welding<br />
operator variables?<br />
a) Essential, Non-Essential and Supplemental Essential variables shall<br />
be addressed on the Welder/Welding Operator Performance Qualification<br />
(WPQ)<br />
b) Only Non-Essential and Supplemental Essential variables shall be<br />
addressed on the Welder/Welding Operator Performance Qualification<br />
(WPQ)<br />
c) Only Essential variables shall be addressed on the Welder/Welding<br />
Operator Performance Qualification (WPQ)<br />
d) Only the variables listed in the manufacturer’s design drawing and/or<br />
engineering design need to be addressed<br />
ANS: c<br />
Charlie Chong/ Fion Zhang
Q80. Which of the following is the most correct definition for P – Numbers?<br />
a) P Number assignments are based on comparable base metal<br />
characteristics such as chemical composition, mechanical properties, and<br />
weldability<br />
b) P Number assignments are based on identical base metal<br />
characteristics such as chemical composition, and weldability<br />
c) P Number assignments are based on comparable base metal<br />
characteristics such as mechanical properties, and weldability<br />
d) P Number assignments are based on comparable base metal<br />
characteristics such as chemical composition and mechanical properties<br />
ANS: a<br />
Q81. Define F Number<br />
a) F - numbers are based on the usability characteristics of the base<br />
metal and the electrode<br />
b) F - numbers are based on the mechanical characteristics of the<br />
electrode<br />
c) F - numbers are based on the chemical composition of the electrode<br />
d) F - numbers are based on the usability characteristics of the electrode<br />
ANS: d<br />
Charlie Chong/ Fion Zhang
Q82. What is an A Number?<br />
a) The identification of base metal, for ferrous metals, based on chemical<br />
analysis of the as-poured metal.<br />
b) The identification of weld metal, for ferrous metals, based on chemical<br />
analysis of the as-deposited metal.<br />
c) The identification of base metal, for non-ferrous metals, based on<br />
chemical analysis of the as-poured metal.<br />
d) The identification of weld metal, for non-ferrous metals, based on<br />
chemical analysis of the as-deposited metal.<br />
ANS: b<br />
Q83. An SMAW WPS specifies an amperage range of 50 – 300 amps for E-<br />
7018 electrodes. The welder wants to use 400 amps to weld a groove. What,<br />
if anything, must be done to the WPS?<br />
a) The WPS must be re-qualified?<br />
b) The WPS shall be re-qualified and revised<br />
c) Nothing is required since amperage is not an essential variable<br />
d) The WPS must be revised<br />
ANS: d<br />
Charlie Chong/ Fion Zhang
Q84. A SAW welding operator is attempting to qualify by radiography on a 6”<br />
thick test coupon. Elongated slag inclusions are measured to be 0.625” long.<br />
Is the operator qualified?<br />
a) Yes, slag inclusions are less than ¾”<br />
b) No, slag inclusions exceed ¼”<br />
c) No, slag inclusions exceed ½”<br />
d) Yes, slag inclusions up to 1/3t are permitted<br />
ANS: a<br />
Q85. May a welder, qualified on a 2G plate coupon with SMAW, make a 6”<br />
circumferential pipe weld in the horizontal position using the SMAW process?<br />
(Assume no F or P Number changes)<br />
a) No, qualification on plate only qualifies for welding on plate<br />
b) Yes, qualification on plate in the 2G position also qualifies on pipe<br />
2 7/8” and over<br />
c) No, Welder is only qualified for pipe over 24” diameter<br />
d) Yes, qualification on plate in the 2G position also qualifies on pipe<br />
2 7/8” and over (less?)<br />
ANS: b<br />
Charlie Chong/ Fion Zhang
Q86. A repair organization has a WPS, which states it is qualified for P-8 to P-<br />
8 material welded with either E308, E309, or E316 electrodes (SMAW<br />
process). The PQR supporting this WPS states the weld test coupons were<br />
SA-240 Type 304L material, welded with E308 electrodes. Is the WPS<br />
properly qualified for the base material listed?<br />
a) No, SA-240 Type 304L is not P-8 Material<br />
b) Yes, SA-240 Type 304L is P-11 Material<br />
c) No, SA-240 Type 304L is P-11 Material<br />
d) Yes, SA-240 Type 304L is P-8 Material<br />
ANS: d<br />
Charlie Chong/ Fion Zhang
Q87. A groove weld WPS is qualified using an 8” thick test coupon. The<br />
testing equipment, for tensile and bend tests, is only capable of accepting<br />
maximum size 1.5 X 1.5 specimens. Only one welding process, F-Number,<br />
and base metal was used. How many tensile specimens are required?<br />
(Assume the minimum number of tests are performed.)<br />
a) Six strips, of approximately equal dimensions, are required ⇒ 8 ÷ 1.5<br />
= 5.33 coupons. Since the minimum number of tests are performed, 6 X 4<br />
= 24 Tension tests<br />
b) Six strips, of approximately equal dimensions, are required ⇒ 8 ÷ 1.5<br />
= 5.33 coupons. Since the minimum number of tests are performed, 6 X 6<br />
= 36 Tension tests<br />
c) Six strips, of approximately equal dimensions, are required ⇒ 8 ÷ 1.5<br />
= 5.33 coupons. Since the minimum number of tests are performed, 6 X 2<br />
= 12 Tension tests<br />
d) Six strips, of approximately equal dimensions, are required ⇒ 8 ÷ 1.5<br />
= 5.33 coupons. Since the minimum number of tests are performed, 6 X 1<br />
= 6 Tension tests<br />
ANS: a<br />
Comment: all specimens will be 6x 6 =36<br />
Charlie Chong/ Fion Zhang
2+4 =6<br />
Charlie Chong/ Fion Zhang
2+4 =6<br />
Charlie Chong/ Fion Zhang
2+4 =6<br />
Charlie Chong/ Fion Zhang
Charlie Chong/ Fion Zhang<br />
2+4 =6
Q88. May an individual using the Automatic SAW process be qualified by<br />
radiography on a 6” production weld and meet Section IX requirements?<br />
a) No, qualification by RT requires at least 2 feet of production weld.<br />
b) No, qualification by RT requires at least 1 foot of production weld.<br />
c) No, qualification by RT requires at least 3 feet of production weld.<br />
d) No, qualification by RT requires at least 6 feet of production weld.<br />
ANS: c<br />
Q89. A welder is qualified in the 2G position on plate with backing, using<br />
GTAW process, the welder is also qualified to use which of the following<br />
positions?<br />
a) Pipe groove welds in the F and H position<br />
b) Plate Groove welds in the H and V positions<br />
c) Plate or pipe over 24” OD Groove welds in the F and V positions<br />
d) Plate Groove welds in the V position<br />
ANS: a<br />
Charlie Chong/ Fion Zhang
Q90. May a welder, qualified in the 2G position of ¼” thick plate, weld a 1”<br />
outside diameter pipe, ¼” thick in the horizontal position without requalification?<br />
a) Yes<br />
b) No<br />
ANS: b<br />
Q91. A welder may deviate from the parameters specified in a WPS if they<br />
are a non-essential variable.<br />
a) True<br />
b) False<br />
ANS: a<br />
Charlie Chong/ Fion Zhang
Q92. May a welder, who is qualified using a double groove weld, make a<br />
single V-groove weld without backing with out re-qualification?<br />
a) Yes, the welder is qualified with or without backing<br />
b) No, the welder welded the second side of the weld with backing in<br />
qualification<br />
c) Yes, backing is not a welder’s variable<br />
d) Yes, the type of joint is not a welder’s variable<br />
ANS: b<br />
Q93. A welder qualified with a P-1 test coupon (using SMAW E7018<br />
electrodes). May the welder weld P-4 material using E-8028 electrodes in<br />
production (Assume the P-4 procedure using E-8028 electrodes has been<br />
qualified).<br />
a) No, the welder is only qualified to weld P-1 to P-1 material<br />
b) No, the welder must requalify using a WPS for P-1 to P-4<br />
c) Yes, P numbers are not a welder’s variable<br />
d) Yes, qualification with P-1 also qualifies through P-11 (P-15F)<br />
ANS:P1 qualified P4/ F4 w/wo backing qualified F1 with backing<br />
Note: F numbers suitability was not addressed<br />
Charlie Chong/ Fion Zhang
Charlie Chong/ Fion Zhang
QW-433 Alternate F-Numbers for Welder Performance Qualification<br />
The following tables identify the filler metal or electrode that the welder used<br />
during qualification testing as “Qualified With,” and the electrodes or filler<br />
metals that the welder is qualified to use in production welding as “Qualified<br />
For.” See table QW-432 for the F-Number assignments.<br />
Charlie Chong/ Fion Zhang
Q94. Under what conditions does the inspector have the right to call for requalification<br />
of welders or welding operators?<br />
a) When there is a specific reason to question the welder's/welding<br />
operator's ability to make welds that meet the specification, all of the<br />
welder’s qualifications shall be revoked<br />
b) When there is a specific reason to question the welder's/welding<br />
operator's ability to make welds that meet the specification, the welder’s<br />
qualification supporting the welding in question shall be extended an<br />
additional three hours. All other qualifications not questioned remain in<br />
effect.<br />
c) When there is a specific reason to question the welder's/welding<br />
operator's ability to make welds that meet the specification, the<br />
qualification supporting the welding in question shall be revoked. All other<br />
qualifications not questioned remain in effect.<br />
d) When there is a specific reason to question the welder's/welding<br />
operator's ability to make welds that meet the specification, the welder<br />
shall be given the opportunity to regain his/her composure and re-weld<br />
the joint.<br />
ANS:c<br />
Charlie Chong/ Fion Zhang
Q95. In order for a welder to be qualified for all positions in pipe welding, what<br />
minimum positions must he or she qualify in?<br />
a) 5G and 1G<br />
b) 5G and 2F<br />
c) 5G and 1G<br />
d) 5G and 2G<br />
ANS: d<br />
Q96. In performance qualification of pipe groove welds, which positions<br />
require more than two guided bend tests for qualification?<br />
a) 5G or 6G (4 bend tests)<br />
b) 5G and 2G (6 bend tests)<br />
c) 5G or 2G<br />
d) 5G and 2F<br />
ANS: a<br />
Charlie Chong/ Fion Zhang
When do we used Table QW-451.2 instead of QW-451.1<br />
QW-161.5 Longitudinal-Bend Tests. Longitudinal bend tests may be used<br />
in lieu of the transverse side-bend, face-bend, and root-bend tests for testing<br />
weld metal or base metal combinations, which differ markedly in bending<br />
properties between<br />
(a) the two base metals, or<br />
(b) the weld metal and the base metal<br />
Charlie Chong/ Fion Zhang
Q97. Does qualification on groove weld qualify a welder for any size,<br />
diameter and thickness of fillet weld?<br />
a) Yes<br />
b) No<br />
ANS: a<br />
Q98. A welder is qualified in the 5G pipe position. This welder is also qualified<br />
for all but which of the following?<br />
a) All positions of fillet welds<br />
b) SP, F<br />
c) F, H<br />
d) F, V, O<br />
ANS: b & c<br />
Charlie Chong/ Fion Zhang
Q99. Groove design is an essential variable for the SMAW, SAW, GMAW,<br />
and GTAW processes.<br />
a) True<br />
b) False<br />
ANS: b<br />
Q100. SMAW procedure is qualified with backing. May the WPS indicate<br />
welding with or with out backing? (or w/wo boths)<br />
a) Yes<br />
b) No<br />
ANS: b<br />
Charlie Chong/ Fion Zhang
Q101. When are group numbers required to be documented on the WPS, for<br />
an SMAW or a GTAW procedure?<br />
a) Group numbers are never addressed on a WPS<br />
b) Group numbers are only addressed on a PQR<br />
c) When hardness tests are required<br />
d) When impact testing is required<br />
ANS: d<br />
Q102. An SMAW procedure is qualified using a coupon, ½” thick. What is the<br />
widest base metal thickness range that can be listed on the WPS?<br />
a) 1/16” to 1”<br />
b) 3/16” to 8”<br />
c) 3/16” to 1”<br />
d) 1/16” to 8”<br />
ANS: c<br />
Charlie Chong/ Fion Zhang
Q103. A GMAW procedure is qualified using a coupon, 3/4” thick. What is the<br />
widest base metal thickness range that can be listed on the WPS?<br />
a) 1/16” to 1 ½”<br />
b) 3/16” to 1 ½”<br />
c) 1/16” to 8”<br />
d) 3/16” to 8”<br />
ANS: b<br />
Q104. An SMAW procedure is qualified using a coupon 1” thick. What is the<br />
widest base metal thickness range that can be listed on the WPS?<br />
a) 1/16” to 2”<br />
b) 3/16” to 4”<br />
c) 1/16” to 4”<br />
d) 3/16” to 2”<br />
ANS: d<br />
Charlie Chong/ Fion Zhang
Q1<strong>05</strong>. An SAW procedure is qualified using a coupon, 1 1/2” thick. What is<br />
the widest base metal thickness range that can be listed on the WPS?<br />
a) 3/16” to 8”<br />
b) 1/16” to 8”<br />
c) 3/16” to 3”<br />
d) 1/16” to 3”<br />
ANS: a<br />
Q106. An SMAW procedure qualified using P-8 material may be used to weld<br />
a P-1 to P-8 weld provided all other variables are the same.<br />
a) True<br />
b) False<br />
ANS: a<br />
Charlie Chong/ Fion Zhang
Q107. A GTAW procedure is qualified and ½” weld metal is deposited. What<br />
is the maximum qualified thickness of deposited weld metal can be listed on<br />
the WPS?<br />
a) 4 Inch<br />
b) 3 Inch<br />
c) 2 Inch<br />
d) 1 Inch<br />
ANS: c<br />
Q108. An SAW procedure is qualified using 200ºF preheat. What is the<br />
minimum preheat temperature that may be listed on the WPS?<br />
a) 300°F<br />
b) 200°F<br />
c) 100ºF<br />
d) 50°F<br />
ANS: c<br />
Charlie Chong/ Fion Zhang
Q109. An SMAW procedure is qualified using a preheat of 75ºF. The WPS is<br />
later revised to indicate a preheat of 200ºF. Is this acceptable, or must the<br />
procedure be re-qualified?<br />
a) The procedure must be re-qualified and change greater than 100°F<br />
must be re-qualified<br />
b) The WPS must be revised to reflect the increased preheat temperature<br />
c) Preheat is an essential variable and any change must be qualified by a<br />
PQR<br />
d) It is acceptable as it is written. This variable only addresses a decrease<br />
in preheat temperature.<br />
ANS: b<br />
Charlie Chong/ Fion Zhang
Q110. An SAW procedure is qualified with PWHT. We wish to use this<br />
procedure on a system that does not require PWHT. Is this acceptable?<br />
a) It is not acceptable, PWHT is an essential variable and re-qualification<br />
is required.<br />
b) It is acceptable providing the owner gives their concurrence to the<br />
elimination of PWHT<br />
c) It is not acceptable because PWHT is always required using the SAW<br />
process<br />
d) It is acceptable since PWHT is a non-essential variable<br />
ANS: a<br />
Charlie Chong/ Fion Zhang
Q111. In tension testing of plate, full thickness specimens are required for<br />
thickness up to and including what dimension?<br />
a) 1/2"<br />
b) 3/4"<br />
c) 1"<br />
d) 1 1/4"<br />
ANS: c<br />
Q112. In tension testing of pipe, having an outside diameter greater than 3",<br />
full thickness specimens are required for thickness up to and including what<br />
dimension?<br />
a) 1/2"<br />
b) 3/4"<br />
c) 1"<br />
d) 1 1/4"<br />
ANS: c<br />
Charlie Chong/ Fion Zhang
Q113. Is it possible for a single Welding Procedure Specification to cover a<br />
thickness range from 1/16” through 1 ¼”?<br />
a) Yes as long as a supporting Procedure Qualification Record exists for<br />
both 1/16” through 3/16” and 3/16” through 1 ¼” thickness ranges<br />
b) Yes as long as a supporting Procedure Qualification Record exists for<br />
the 1/16” through 1 ¼” thickness range<br />
c) No the WPS can only cover one thickness range<br />
d) No the WPS can only cover a single essential variable regardless of<br />
the number of supporting PQRs exist.<br />
ANS: a<br />
Charlie Chong/ Fion Zhang
Answers to ASME Section IX, Welding Questions<br />
Charlie Chong/ Fion Zhang
Charlie Chong/ Fion Zhang
ASME V<br />
Nondestructive Examination<br />
2010 ASME Boiler and<br />
Pressure Vessel Code<br />
Charlie Chong/ Fion Zhang
ASME V<br />
ASME Section V – NDE Requirements<br />
Charlie Chong/ Fion Zhang
Q1. Which of the following is a true statement regarding ASME Section V.<br />
a) The requirements contained in this Code Section shall be mandatory<br />
for all ASME Construction<br />
b) The requirements contained in this Code Section shall be mandatory<br />
for all Repair situations<br />
c) This Code section is a required construction Code<br />
d) This Code section is a Reference Code<br />
ANS: d<br />
Q2. Which of the following is not a method of NDE covered by Section V.<br />
a) Ultrasonic examination<br />
b) Ultimate tensile strength testing<br />
c) Liquid Penetrant examination<br />
d) Magnetic Particle examination<br />
ANS: b<br />
Charlie Chong/ Fion Zhang
Q3) Subsection A of Section V lists the methods of NDE methods to be used,<br />
which have been:<br />
a) Referenced by other Code Sections<br />
b) Accepted as standards<br />
c) Accepted by the purchaser<br />
d) Referenced by the purchaser<br />
ANS: a<br />
Q4. Subsection B of Section V lists Standards covering NDE which have<br />
been:<br />
a) Referenced by other Code Sections<br />
b) Accepted as standards<br />
c) Accepted by the purchaser<br />
d) Referenced by the purchaser<br />
ANS: b<br />
Charlie Chong/ Fion Zhang
Q5. The standards referenced in Subsection B of Section V are mandatory?<br />
a) True<br />
b) False<br />
ANS: b<br />
Q6. According to ASME Section V, Nondestructive Examination Personnel<br />
shall be qualified by which of the following?<br />
a) SNT-TC-1A (1996 edition), recommended Practice for NDE Personnel<br />
Qualification and Certification<br />
b) ANSI/ASNT CP-189-1995 (1995 edition), ASNT Standard for<br />
Qualification and Certification of Nondestructive Testing Personnel<br />
c) Both A or B (?)<br />
d) Neither A or B<br />
ANS: d<br />
Charlie Chong/ Fion Zhang
Q7. When required by referencing Code Sections, all NDE methods<br />
performed under Section V shall be done _______.<br />
a) To the acceptance of the verbal specifications of the purchaser<br />
b) To the applicable requirements of any construction Code<br />
c) To the satisfaction of the purchaser<br />
d) To a written procedure in accordance with Section V<br />
ANS: d<br />
Charlie Chong/ Fion Zhang
Q8. How should weld surface irregularities be removed prior to radiographic<br />
examination?<br />
a) They shall be removed by any suitable means to such a degree that<br />
the resulting radiographic image due to any irregularities cannot mask or<br />
be confused with the image of any discontinuity.<br />
b) They shall be removed by air arcing only to such a degree that the<br />
resulting radiographic image due to any irregularities cannot mask or be<br />
confused with the image of any discontinuity.<br />
c) They shall be removed by grinding only to such a degree that the<br />
resulting radiographic image due to any irregularities cannot mask or be<br />
confused with the image of any discontinuity.<br />
d) They shall not be removed by any means because removal may result<br />
in masking discontinuities in the radiographic image.<br />
ANS: a<br />
Charlie Chong/ Fion Zhang
Q9. The purpose of the lead letter “B” placed on the back of each film holder<br />
during each exposure of a radiograph is to determine if backscatter radiation<br />
is exposing the film.<br />
a) True<br />
b) False<br />
ANS: a<br />
Q10. What are the minimum dimensions of the lead letter “B” used to<br />
measure backscatter?<br />
a) ¼” in height and 1/16” in thickness<br />
b) ¼” in height and 3/16” in thickness<br />
c) ½” in height and 1/16” in thickness<br />
d) ½” in height and 3/16” in thickness<br />
ANS:<br />
Charlie Chong/ Fion Zhang
Q11. Which of the following is correct with regard to the identification for the<br />
radiograph traceable to the weld or weld seam?<br />
a) The identification must appear as a radiographic image<br />
b) The identification shall be produced permanently on the radiograph<br />
c) The identification shall be placed on the film holder<br />
d) The identification need only be maintained until construction is<br />
completed<br />
ANS: b<br />
Q12. What must be used to judge film density?<br />
a) A radiographic mass spectrometer comparison light<br />
b) A suitable black light specifically designed for radiographic film<br />
evaluation<br />
c) A green laser or fluorescent light viewing box<br />
d) A densitrometer or step wedge comparison film<br />
ANS: d<br />
Charlie Chong/ Fion Zhang
Q13. According to ASME Section V, radiographic film selection shall be in<br />
accordance with what requirement?<br />
a) Film selection shall be in accordance with SE-2815, Standard Test<br />
Method for Film Systems for Industrial Radiography.<br />
b) Film selection shall be in accordance with SE-1816, Standard Test<br />
Method for Film Systems for Industrial Radiography.<br />
c) Film selection shall be in accordance with SE-1815, Standard Test<br />
Method for Film Systems for Industrial Radiography.<br />
d) Film selection shall be in accordance with SE-2816, Standard Test<br />
Method for Film Systems for Industrial Radiography.<br />
ANS:<br />
Q14. When may intensifying screens be used per Section V?<br />
a) Intensifying screens may be used as necessary without restrictions<br />
b) Intensifying screens may be used only if permitted by the purchaser<br />
c) Intensifying screens may be used unless restricted by the referencing<br />
Code<br />
d) Intensifying screens are not permitted<br />
ANS: c<br />
Charlie Chong/ Fion Zhang
Q15. Where will the extent of radiographic examination be specified?<br />
a) The extent of any examination will be dictated by the Authorized<br />
Inspector based on his/her experience<br />
b) The extent of examination shall be as specified by the referencing<br />
Code.<br />
c) The extent of examination will be as specified in SNT-TC-1A (1996<br />
edition)<br />
d) As required by the Material Specification<br />
ANS: b<br />
Q16. Define Image Quality Indicator.<br />
a) A device who’s demonstrated image provides visual or quantitative<br />
data, or both, to determine radiographic quality and sensitivity<br />
b) A device who’s demonstrated image provides visual data to determine<br />
radiographic quality and sensitivity<br />
c) A device who’s demonstrated image provides quantitative data to<br />
determine radiographic quality and sensitivity<br />
d) A device who’s demonstrated image provides visual or quantitative<br />
data, or both, to determine radiographic quality and density<br />
ANS: a<br />
Charlie Chong/ Fion Zhang
Q17. Penetrameter is an alternative term for Image Quality Indicator.<br />
a) True<br />
b) False<br />
ANS: a<br />
Q18. What is the diameter of the 2T hole for a penetrameter with a 10<br />
designation?<br />
a) 0.010<br />
b) 0.10<br />
c) 0.020<br />
d) 0.20<br />
ANS: b<br />
Charlie Chong/ Fion Zhang
Q19. What is the diameter of the 2T hole for a penetrameter with a 12<br />
designation?<br />
a) 0.125<br />
b) 0.0125<br />
c) 0.250<br />
d) 0.025<br />
ANS: d<br />
Q20. What is the diameter of the 2T hole for a penetrameter with a 20<br />
designation?<br />
a) 0.070<br />
b) 0.040<br />
c) 0.020<br />
d) 0.20<br />
ANS: b<br />
Charlie Chong/ Fion Zhang
Q21. How are step wedge comparison films and densitrometers calibrated?<br />
a) In accordance with paragraph 5 of SE-1079, Calibrated of<br />
Transmission Densitometers, using a calibrated step wedge film<br />
traceable to a National Standard.<br />
b) In accordance with paragraph 5 of SE-2079, Calibrated of<br />
Transmission Densitometers, using a calibrated step wedge film<br />
traceable to a National Standard.<br />
c) In accordance with paragraph 3 of SE-1079, Calibrated of<br />
Transmission Densitometers, using a calibrated step wedge film<br />
traceable to a National Standard.<br />
d) In accordance with paragraph 3 of SE-2079, Calibrated of<br />
Transmission Densitometers, using a calibrated step wedge film<br />
traceable to a National Standard.<br />
ANS:<br />
Q22. What is the preferred exposure technique used for radiography?<br />
a) Double-wall exposure b) Triple-wall exposure<br />
c) Shear-wave exposure d) Single-wall exposure<br />
ANS: d<br />
Charlie Chong/ Fion Zhang
Q23. Explain the single-wall radiographic technique.<br />
a) The radiation passes through only one wall of the base (material)<br />
which is viewed for acceptance on the radiograph.<br />
b) The radiation passes through only one wall of the weld (material) which<br />
is viewed for acceptance on the radiograph.<br />
c) The radiation passes through only one wall of the weld (material) and<br />
one wall of the base (material) which is viewed for acceptance on the<br />
radiograph.<br />
d) The radiation source is placed on the inside only and passes through<br />
only one wall of the weld (material) which is viewed for acceptance on the<br />
radiograph.<br />
ANS: c<br />
Q24. Single-wall and double-wall viewing are the two double-wall<br />
radiographic techniques permitted in Section V.<br />
a) True<br />
b) False<br />
ANS: a<br />
Charlie Chong/ Fion Zhang
Q25. Explain the single-wall viewing radiographic technique.<br />
a) A technique in which radiation passes through two walls and only the<br />
base (material) on the film sidewall is viewed for acceptance on the<br />
radiograph.<br />
b) A technique in which radiation passes through two walls and only 120°<br />
of the weld (material) on the film sidewall is viewed for acceptance on the<br />
radiograph.<br />
c) A technique in which radiation passes through two walls and only the<br />
weld (material) on the film sidewall is viewed for acceptance on the<br />
radiograph.<br />
d) A technique in which radiation passes through two walls and only 120°<br />
of the base (material) on the film sidewall is viewed for acceptance on the<br />
radiograph.<br />
ANS: c<br />
Charlie Chong/ Fion Zhang
Q26. Describe the double-wall viewing radiographic technique.<br />
a) A technique in which the radiation passes through one wall and the<br />
weld (material) in both walls is viewed for acceptance on the radiograph.<br />
b) A technique in which the radiation passes through one wall and the<br />
base (material) in both walls is viewed for acceptance on the radiograph.<br />
c) A technique in which the radiation passes through two walls and the<br />
base (material) in both walls is viewed for acceptance on the radiograph.<br />
d) A technique in which the radiation passes through two walls and the<br />
weld (material) in both walls is viewed for acceptance on the radiograph.<br />
ANS: d<br />
Charlie Chong/ Fion Zhang
Q27. When may the double-wall viewing radiographic technique be used?<br />
a) For materials and for welds in components 3-1/2” or less in nominal<br />
inside diameter<br />
b) For materials and for welds in components 3-1/2” or less in nominal<br />
outside diameter<br />
c) For materials and for welds in components 3-1/2” or less in nominal<br />
thickness<br />
d) For materials and for welds in components 3-1/2” or less in minimum<br />
diameter<br />
ANS: b<br />
Q28. For the double-wall viewing radiographic technique, only a ______<br />
penetrameter may be used.<br />
a) Film side<br />
b) Film side using a shim<br />
c) Source side<br />
d) Double thickness<br />
ANS: c<br />
Charlie Chong/ Fion Zhang
Q29. In radiographic examination, the location markers ________ on the film.<br />
a) Shall appear as radiographic images<br />
b) Do not have to appear<br />
c) Shall be attached to the cassette and not appear<br />
d) Shall be taped<br />
ANS: a<br />
Q30. May a thicker or thinner penetrameter, than that specified, be used<br />
provided equivalent penetrameter sensitivity is maintained?<br />
a) Yes<br />
b) No<br />
ANS: a<br />
Charlie Chong/ Fion Zhang
Q31. Upon which side of the part should a penetrameter be placed?<br />
a) The film side<br />
b) The source side<br />
c) The penetrameter should not be placed on the part<br />
d) The penetrameter should be taped to the cassette<br />
ANS: b<br />
Q32. When may a penetrameter be placed on the film side of the part?<br />
a) Never<br />
b) Where inaccessibility prevents hand placing the penetrameter on the<br />
source side.<br />
c) Anytime<br />
d) Only with the concurrence of the purchaser<br />
ANS: b<br />
Charlie Chong/ Fion Zhang
Q33. How is a film side penetrameter identified on a radiograph?<br />
a) By lead letters “FS” placed on or adjacent to the penetrameter.<br />
b) By lead letters “FSP” placed on or adjacent to the penetrameter.<br />
c) By a lead letter “F” placed on or adjacent to the penetrameter.<br />
d) Penetrameters shall not be placed on the film side<br />
ANS: c<br />
Charlie Chong/ Fion Zhang
Q34. Which of the following would be a true statement regarding placement of<br />
hole type penetrameters in radiographic examination?<br />
a) The penetrameter shall be placed adjacent to the weld<br />
b) The penetrameter shall be placed adjacent to the weld with the<br />
identifying number facing left<br />
c) The penetrameter may be placed on or adjacent to the weld provided<br />
when the penetrameter is placed on the weld, the next smaller size<br />
penetrameter is used<br />
d) The penetrameter may be placed on or adjacent to the weld<br />
ANS: a<br />
Charlie Chong/ Fion Zhang
Q35. In radiography, how shall wire penetrameters be placed?<br />
a) Wire penetrameters shall be placed parallel to the length of the weld<br />
b) Wire penetrameters shall be placed perpendicular to the length of the<br />
weld<br />
c) Two wires shall be placed to the right of the area of interest and the<br />
other two to the left and the fifth wire shall be placed in the center of the<br />
area of interest perpendicular to the length of the weld<br />
d) Two wires shall be placed to the right of the area of interest and the<br />
other two to the left and the fifth wire shall be placed in the center of the<br />
area of interest parallel to the length of the weld<br />
ANS: b<br />
Charlie Chong/ Fion Zhang
Q36. What is the purpose of a shim?<br />
a) An item placed between the part and the penetrameter, if needed, so<br />
that the radiographic density throughout the area of interest is no more<br />
than 5% from (lighter than) the radiographic density through the<br />
penetrameter.<br />
b) An item placed between the part and the penetrameter, if needed, so<br />
that the radiographic density throughout the area of interest is no more<br />
than 10% from (lighter than) the radiographic density through the<br />
penetrameter.<br />
c) An item placed between the part and the penetrameter, if needed, so<br />
that the radiographic density throughout the area of interest is no more<br />
than minus 15% from (lighter than) the radiographic density through the<br />
penetrameter.<br />
d) An item placed between the part and the penetrameter, if needed, so<br />
that the radiographic density throughout the area of interest is no more<br />
than 25% from (lighter than) the radiographic density through the<br />
penetrameter.<br />
ANS: a<br />
Charlie Chong/ Fion Zhang
Q37. From what material is a shim made?<br />
a) Material made of weldable quality<br />
b) Material radiographically similar to the weld metal.<br />
c) Shims may not be used in radiographic examination of ASME Code<br />
fabricated items<br />
d) Any type of material that will not absorb radiation<br />
ANS: b<br />
Q38. What is the size relationship between the shim and the penetrameter?<br />
a) The shim dimension shall not exceed the penetrameter dimension<br />
b) The shim dimension shall exceed the penetrameter dimension such<br />
that the outline of at least three sides of the penetrameter image shall be<br />
visible in the radiograph.<br />
c) The shim dimension shall exceed the penetrameter dimension such<br />
that the outline of at least two sides of the penetrameter image shall be<br />
visible in the radiograph.<br />
d) Shims are not permitted<br />
ANS: b<br />
Charlie Chong/ Fion Zhang
Q39. What size hole penetrameter is to be used when radiographing a weld<br />
½” thick? The penetrameter is a source side penetrameter.<br />
a) 15<br />
b) 12<br />
c) 20<br />
d) 17<br />
ANS: d<br />
Q40. What size hole penetrameter is to be used when radiographing a weld 1<br />
& 1/4” thick? The penetrameter is a source side penetrameter.<br />
a) 30<br />
b) 25<br />
c) 35<br />
d) 20<br />
ANS: a<br />
Charlie Chong/ Fion Zhang
Q41. What size hole penetrameter is to be used when radiographing a weld<br />
1-1/4” thick? The penetrameter is a film side penetrameter.<br />
a) 30<br />
b) 25<br />
c) 35<br />
d) 20<br />
ANS: b<br />
Q42. What is the transmitted density limit between the body of the<br />
penetrameter and the area of interest for single film viewing for radiographs<br />
using an X-Ray source?<br />
a) 4.8<br />
b) 3.8<br />
c) 2.0<br />
d) 1.8<br />
ANS: d<br />
Charlie Chong/ Fion Zhang
Q43. What is the transmitted density limit between the body of the<br />
penetrameter and the area of interest for single film viewing using a Gamma-<br />
Ray source?<br />
a) 1.8<br />
b) 2.0<br />
c) 0.2<br />
d) 0.18<br />
ANS: b<br />
Q44. What is the maximum allowable transmitted density through the<br />
radiographic image of the body of a hole penetrameter and the area of<br />
interest?<br />
a) 1.3<br />
b) 1.8<br />
c) 2.0<br />
d) 4.0<br />
ANS: d<br />
Charlie Chong/ Fion Zhang
Q45. In radiography, a dark image of a “B” on a lighter background is not<br />
cause for rejection.<br />
a) True<br />
b) False<br />
ANS: a<br />
Q46. What article in Section V covers Liquid Penetrant Examination (PT)?<br />
a) Article 4<br />
b) Article 5<br />
c) Article 6<br />
d) Article 7<br />
ANS: c<br />
Charlie Chong/ Fion Zhang
Q47. Liquid Penetrant is used to detect surface discontinuities?<br />
a) True<br />
b) False<br />
ANS: a<br />
Q48. Liquid penetrant examination is capable of detecting all but which of the<br />
following?<br />
a) Cracks<br />
b) Laps<br />
c) Laminations<br />
d) Slight sub-surface<br />
ANS: c<br />
Charlie Chong/ Fion Zhang
Q49. Must Liquid Penetrant examination be performed to a written procedure?<br />
a) Yes, regardless of the requirements of the referencing Code<br />
b) No, Liquid Penetrant is the only method that does not require written<br />
procedures<br />
c) Yes, unless exempted by the referencing Code<br />
d) No, except for the fluorescent method<br />
ANS: c<br />
Q50. Which of the following is not required to be addressed on a written<br />
procedure for Liquid Penetrant Examination?<br />
a) Type of each penetrant, penetrant remover, emulsifier, and developer<br />
b) Name and Level of qualification of the examiner<br />
c) The materials, shapes, or sizes to be examined, and the extent of the<br />
examination<br />
d) Processing details for removing excess penetrant from the surface<br />
before applying the developer<br />
ANS: b<br />
Charlie Chong/ Fion Zhang
Q51. A revision to a Liquid Penetrant procedure is required whenever a<br />
change or substitution is made in all but which of the following?<br />
a) To the type or family group of penetrant materials or in the processing<br />
techniques<br />
b) In the type of precleaning materials or processes<br />
c) Any change in part processing that can close surface openings of<br />
discontinuities<br />
d) A change or substitution in examiners<br />
ANS: d<br />
Q52. Name the two types of penetrants used in Code Liquid Penetrant<br />
processes.<br />
a) Instant drying and fluorescent penetrant.<br />
b) Oil based Color contrast and fluorescent penetrant.<br />
c) Metallic Particle and fluorescent penetrant.<br />
d) Color contrast and fluorescent penetrant.<br />
ANS: d<br />
Charlie Chong/ Fion Zhang
Q53. Of the following, which is not a Liquid Penetrant process?<br />
a) Metallic Particle<br />
b) Water Washable<br />
c) Post-emulsifying<br />
d) Solvent removable<br />
ANS: a<br />
Q54. What is the allowable temperature range of the Liquid Penetrant and the<br />
part to be processed?<br />
a) Not less than 60ºF. No more than 125ºF throughout the examination<br />
period<br />
b) Not less than 50ºF. No more than 600ºF throughout the examination<br />
period<br />
c) Not less than 50ºF. No more than 125ºF throughout the examination<br />
period<br />
d) Not less than 60ºF. No more than 600ºF throughout the examination<br />
period<br />
ANS: a<br />
Charlie Chong/ Fion Zhang
Q55. What article in Section V covers magnetic particle examination?<br />
a) Article 9<br />
b) Article 8<br />
c) Article 7<br />
d) Article 6<br />
ANS: c<br />
Q56. Magnetic Particle examination can detect which of the following<br />
discontinuities?<br />
a) Surface only<br />
b) Surface and slight sub-surface<br />
c) Slight sub-surface and all sub-surface<br />
d) Sub-surface and opposite side<br />
ANS: b<br />
Charlie Chong/ Fion Zhang
Q57. Describe the sensitivity of Magnetic Particle Examination.<br />
a) The sensitivity is greatest at the surface and diminishes rapidly with<br />
increasing depth.<br />
b) The sensitivity is greatest at the surface and diminishes slightly with<br />
increasing depth.<br />
c) The sensitivity is weakest at the surface and increases rapidly with<br />
increasing depth.<br />
d) The sensitivity is weakest at the surface and increases slightly with<br />
increasing depth.<br />
ANS: a<br />
Q58. Name three typical discontinuities that can be detected by Magnetic<br />
Particle Examination.<br />
a) Cracks, porosity, laps, cold shuts and laminations<br />
b) Cracks, seams, laps, cold shuts and laminations<br />
c) Cracks, seams, slag inclusions, cold shuts and laminations<br />
d) Cracks, seams, laps, incomplete penetration and laminations<br />
ANS: b<br />
Charlie Chong/ Fion Zhang
Q59. In Magnetic Particle examination, each area should be examined at<br />
least twice with the lines of flux during examination approximately ____ to the<br />
lines of flux during the other?<br />
a) 60°<br />
b) 120°<br />
c) 90°<br />
d) Parallel<br />
ANS: c<br />
Q60. Which of the following is not required to be addressed in a Magnetic<br />
Particle examination procedure?<br />
a) Materials, shapes, or sizes to be examined and the extent of the<br />
examination<br />
b) Equipment to be used for magnetization<br />
c) The ferromagnetic particles to be used in a Magnetic Particle<br />
examination<br />
d) The name and qualification level of the examiner<br />
ANS: d<br />
Charlie Chong/ Fion Zhang
Q61. Describe the continuous method of Magnetic Particle testing.<br />
a) The magnetizing current remains on while the piece being examined is<br />
passed through the magnetic field<br />
b) The magnetizing current remains on only while the excess of the<br />
examination medium is being removed.<br />
c) The magnetizing current remains on while the examination medium is<br />
being applied and while excess of the examination medium is being<br />
removed.<br />
d) The magnetizing current remains on only while the examination<br />
medium is being applied<br />
ANS: d<br />
Q62. Which of the following is not a type of magnetization technique that may<br />
be used in Magnetic Particle testing?<br />
a) Prod<br />
b) Circular<br />
c) Yoke<br />
d) Immersion<br />
ANS: d<br />
Charlie Chong/ Fion Zhang
Q63. Under what condition may Magnetic Particle examination be performed<br />
on a part with a coating such as paint left on the part?<br />
a) It must be demonstrated, in accordance with Mandatory Appendix II,<br />
that indications can be detected through the maximum coating thickness<br />
applied<br />
b) It must be demonstrated, in accordance with ASME Section VIII, Div. 2,<br />
that indications can be detected through the maximum coating thickness<br />
applied<br />
c) It must be demonstrated, in accordance with Mandatory Appendix I,<br />
that indications can be detected through the maximum coating thickness<br />
applied<br />
d) All coatings shall be removed prior to Magnetic Particle examination,<br />
the coatings could mask discontinuities<br />
ANS:<br />
Charlie Chong/ Fion Zhang
Q64. What three types of particles are used in Magnetic Particle examination?<br />
a) Wet, Damp, and Fluorescent<br />
b) Wet, Dry, and Fluorescent<br />
c) Wet, Dry, and Red Iron Filings<br />
d) Wet, Dry, and Gray Iron Filings<br />
ANS: b<br />
Q65. What is the maximum surface temperature, of the part being examined,<br />
permitted for Magnetic Particle examination using dry particles?<br />
a) 600°F<br />
b) 125°F<br />
c) 135°F<br />
d) 175°F<br />
ANS: a<br />
Charlie Chong/ Fion Zhang
T731:<br />
(c) Temperature Limitations. Particles shall be used<br />
within the temperature range limitations set by the manufacturer<br />
of the particles. Alternatively, particles may be<br />
used outside the particle manufacturer’s recommendations<br />
providing the procedure is qualified in accordance with<br />
Article 1, T-150 at the proposed temperature.<br />
Charlie Chong/ Fion Zhang
Q66. During Magnetic Particle examination using the dry particle technique,<br />
the dry particles must provide a color contrast between the particles and the<br />
part being examined? (True or False)<br />
a) True<br />
b) False<br />
ANS: a<br />
Q67. In Magnetic Particle examination, using the wet particle technique, the<br />
particles need not provide a color contrast between the particles and the part<br />
being examined? (True or False)<br />
a) True<br />
b) False<br />
ANS: b<br />
Charlie Chong/ Fion Zhang
Q68. In Magnetic Particle examination, using the wet particle technique, what<br />
is the maximum temperature of the wet particle suspension and the surface of<br />
the part permitted according to ASME Section V?<br />
a) 600°F<br />
b) 125°F<br />
c) 135°F<br />
d) 175°F<br />
ANS:<br />
Q69. In Magnetic Particle examination using fluorescent particles, what is<br />
another term used for ultraviolet light?<br />
a) Infrared light<br />
b) Blue light<br />
c) Laser light<br />
d) Black light<br />
ANS: d<br />
Charlie Chong/ Fion Zhang
Q70. How long must the examiner be in the darkened room prior to<br />
performing Magnetic Particle examination using the fluorescent particle<br />
technique?<br />
a) 10 minutes<br />
b) 5 minutes<br />
c) There is no minimum time<br />
d) 30 minutes<br />
ANS: b<br />
Q71. How often should the black light intensity be check for the fluorescent<br />
particle technique of Magnetic Particle examination?<br />
a) Every 8 hours and whenever the workstation is changed<br />
b) Every 4 hours and whenever the workstation is changed<br />
c) Every 4 hours and whenever the examiners are changed<br />
d) Every 8 hours and whenever the examiners are changed<br />
ANS: b<br />
Charlie Chong/ Fion Zhang
Q72. Is demagnetization of the part always required after Magnetic Particle<br />
examination?<br />
a) Yes, residual magnetism, in the part, could interfere with subsequent<br />
processing or usage<br />
b) No, when residual magnetism, in the part, could interfere with<br />
subsequent processing or usage, the part shall be demagnetized anytime<br />
after completion of the examination.<br />
c) No, residual magnetism, in the part, can not interfere with subsequent<br />
processing or usage<br />
d) Yes, demagnetization is always required after Magnetic Particle<br />
examination<br />
ANS: a<br />
Q73. In fluorescent particles type MT, what is the minimum length of time,<br />
permitted in Section V, for warming up the black light?<br />
a) 60 minutes<br />
b) 30 minutes<br />
c) 10 minutes<br />
d) 5 minutes<br />
ANS: c<br />
Charlie Chong/ Fion Zhang
Q74. For Magnetic Particle, how often should magnetizing equipment with an<br />
ammeter be calibrated?<br />
a) Once a year or whenever the equipment has been subjected to major<br />
electrical repair, periodic overhaul or damage.<br />
b) Once each five years or whenever the equipment has been subjected<br />
to major electrical repair, periodic overhaul or damage.<br />
c) Once each six months or whenever the equipment has been subjected<br />
to major electrical repair, periodic overhaul or damage.<br />
d) Once each three months or whenever the equipment has been<br />
subjected to major electrical repair, periodic overhaul or damage.<br />
ANS: a (correct)<br />
Q75. If, after calibration, Magnetic Particle equipment is stored for over a year,<br />
must it be calibrated prior to the next use?<br />
a) No, since the equipment was in storage, it should still be in calibration<br />
b) Yes, if the equipment has not been in use for a year or more,<br />
calibration shall be done prior to use<br />
ANS: b<br />
Charlie Chong/ Fion Zhang
T-761 Frequency of Calibration<br />
T-761.1 Magnetizing Equipment<br />
(a) Frequency. Magnetizing equipment with an ammeter<br />
shall be calibrated at least once a year, or whenever<br />
the equipment has been subjected to major electric repair,<br />
periodic overhaul, or damage. If equipment has not been<br />
in use for a year or more, calibration shall be done prior<br />
to first use.<br />
(b) Procedure. The accuracy of the unit’s meter shall<br />
be verified annually by equipment traceable to a national<br />
standard. Comparative readings shall be taken for at least<br />
three different current output levels encompassing the<br />
usable range.<br />
(c) Tolerance. The unit’s meter reading shall not deviate<br />
by more than ±10% of full scale, relative to the actual<br />
current value as shown by the test meter.<br />
Charlie Chong/ Fion Zhang
Q76. In Magnetic Particle examination, the unit’s meter reading shall not<br />
deviate by more than ___ of full scale, relative to the actual current value as<br />
shown by the test meter.<br />
a) The unit’s meter reading shall not deviate more than ± 30%<br />
b) The unit’s meter reading shall not deviate more than ± 20%<br />
c) The unit’s meter reading shall not deviate more than ± 10%<br />
d) The unit’s meter reading shall not deviate more than ± 00%<br />
ANS:<br />
Charlie Chong/ Fion Zhang
Q77. In Magnetic Particle testing using the prod technique, what type of<br />
current and what are the current ranges in amps/in., required by Section V,<br />
for materials ¾” or greater in thickness?<br />
a) Direct or alternating magnetizing current shall be used and 90 amp/in.<br />
(minimum) to 110 amps/in. (maximum) of prod spacing.<br />
b) Direct or alternating magnetizing current shall be used and 100 amp/in.<br />
(minimum) to 125 amps/in. (maximum) of prod spacing.<br />
c) Direct or rectified magnetizing current shall be used and 90 amp/in.<br />
(minimum) to 110 amps/in. (maximum) of prod spacing.<br />
d) Direct or rectified magnetizing current shall be used and 100 amp/in.<br />
(minimum) to 125 amps/in. (maximum) of prod spacing.<br />
ANS: d<br />
Charlie Chong/ Fion Zhang
Q78. In Magnetic Particle testing using the prod technique, what are the<br />
current ranges in amps/in., required by Section V, for materials less than ¾”<br />
in thickness?<br />
a) 90 amps/in. (minimum) to 110 amps/in.(maximum) of prod spacing.<br />
b) 80 amps/in. (minimum) to 110 amps/in.(maximum) of prod spacing.<br />
c) 90 amps/in. (minimum) to 125 amps/in.(maximum) of prod spacing.<br />
d) 80 amps/in. (minimum) to 125 amps/in.(maximum) of prod spacing.<br />
ANS: a<br />
Q79. In the prod technique of Magnetic Particle testing, what is the maximum<br />
prod spacing allowed?<br />
a) 12 inches<br />
b) 8 inches<br />
c) 6 inches<br />
d) 3 inches<br />
ANS: b<br />
Charlie Chong/ Fion Zhang
Q80. In the prod technique of Magnetic Particle testing, prod spacing of less<br />
than three inches is strongly recommended? (True or False)<br />
a) True<br />
b) False<br />
ANS: b (b correct!)<br />
Q81. The yoke technique of Magnetic Particle testing shall only be used to<br />
detect what type of discontinuities?<br />
a) Slight sub-surface discontinuities<br />
b) Laminations<br />
c) Discontinuities that are open to the surface<br />
d) Lack of penetration<br />
ANS: c<br />
Charlie Chong/ Fion Zhang
Q82. A.C. yokes are superior to D.C. yokes in Magnetic Particle testing for<br />
materials greater than ¼” in thickness? (True or False)<br />
a) True<br />
b) False<br />
ANS: b (?)<br />
Q83. What are the lifting power requirements for A.C. yokes used in Magnetic<br />
Particle testing?<br />
a) They must lift 30 pounds at the maximum pole spacing to be used.<br />
b) They must lift 10 pounds at the maximum pole spacing to be used.<br />
c) They must lift 40 pounds at the maximum pole spacing to be used.<br />
d) They must lift 20 pounds at the maximum pole spacing to be used.<br />
ANS: b<br />
Charlie Chong/ Fion Zhang
Q84. What are the lifting power requirements for D.C. yokes used in Magnetic<br />
Particle testing?<br />
a) They must lift 30 pounds at the maximum pole spacing to be used.<br />
b) They must lift 10 pounds at the maximum pole spacing to be used.<br />
c) They must lift 40 pounds at the maximum pole spacing to be used.<br />
d) They must lift 20 pounds at the maximum pole spacing to be used.<br />
ANS: c<br />
Q85. Localized surface irregularities due to machining marks may produce<br />
false indications during Magnetic Particle testing?<br />
a) True<br />
b) False<br />
ANS: a<br />
Charlie Chong/ Fion Zhang
Q86. How much overlap is required in Ultrasonic Testing for each pass of a<br />
search unit?<br />
a) 20% of the transducer dimension perpendicular to the direction of the<br />
scan<br />
b) 10% of the thickness of the part being examined perpendicular to the<br />
direction of the scan<br />
c) 20% of the thickness of the part being examined perpendicular to the<br />
direction of the scan<br />
d) 10% of the transducer dimension perpendicular to the direction of the<br />
scan<br />
ANS:<br />
Q87. What is the maximum rate of search unit movement, permitted in<br />
Section V, for Ultrasonic Examination?<br />
a) 6”/hr. unless calibration is verified at scanning speed.<br />
b) 6”/sec. unless calibration is verified at scanning speed.<br />
c) 6”/min. unless calibration is verified at scanning speed.<br />
d) 6’/sec. unless calibration is verified at scanning speed.<br />
ANS: c<br />
Charlie Chong/ Fion Zhang
T-470 EXAMINATION<br />
T-471 General Examination Requirements<br />
(a) Each pass of the search unit shall overlap a minimum<br />
of 10% of the transducer (piezoelectric element) dimension<br />
parallel to the direction of scan indexing. As an alternative,<br />
if the sound beam dimension parallel to the direction of<br />
scan indexing is measured in accordance with Nonmandatory<br />
Appendix B, B-466, Beam Spread measurement rules,<br />
each pass of the search unit may provide overlap of the<br />
minimum beam dimension determined.<br />
T-471.2 Pulse Repetition Rate. The pulse repetition<br />
rate shall be small enough to assure that a signal from a<br />
reflector located at the maximum distance in the examination<br />
volume will arrive back at the search unit before the<br />
next pulse is placed on the transducer.<br />
T-471.3 Rate of Search Unit Movement. The rate of<br />
search unit movement (scanning speed) shall not exceed<br />
6 in./s (150 mm/s), unless:<br />
Charlie Chong/ Fion Zhang
Q88. For contact examination, the temperature of the examination and basic<br />
calibration block surfaces shall be within _____°F<br />
a) 50<br />
b) 25<br />
c) 15<br />
d) 10<br />
ANS: b<br />
Q89. Ultrasonic search units may contain single or dual transducer elements?<br />
(True or False)<br />
a) True<br />
b) False<br />
ANS: a<br />
Charlie Chong/ Fion Zhang
Q90. For search units, with contoured contact wedges, how is calibration<br />
accomplished?<br />
a) Calibration shall be done with contact wedges of similar material as<br />
those used during the examination<br />
b) Calibration shall be done with basic calibration contact wedges<br />
c) Calibration shall be done with contact wedges that are at least 75% of<br />
the dimension as the contact wedges used during the examination<br />
d) Calibration shall be done with the contact wedges used during the<br />
examination<br />
ANS: d<br />
Charlie Chong/ Fion Zhang
Answers to ASME Section V, NDE Questions<br />
Charlie Chong/ Fion Zhang
ANS:<br />
Charlie Chong/ Fion Zhang
清 朝<br />
Charlie Chong/ Fion Zhang<br />
http://tieba.baidu.com/p/1143699481
Charlie Chong/ Fion Zhang
Good Luck!<br />
Charlie Chong/ Fion Zhang
Good Luck!<br />
Charlie Chong/ Fion Zhang