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Centrifugal Pumps Design and Application 2nd ed - Val S. Lobanoff, Robert R. Ross (Butterworth-Heinemann, 1992)

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54 <strong>Centrifugal</strong> <strong>Pumps</strong>: <strong>Design</strong> <strong>and</strong> <strong>Application</strong><br />

dividing rib make this type of casing very difficult to manufacture <strong>and</strong><br />

almost impossible to clean. In large pumps double-volute casings should<br />

be generally us<strong>ed</strong> <strong>and</strong> single-volute designs should not be consider<strong>ed</strong>,<br />

The Double-Volute Dividing Rib (Splitter)<br />

The dividing rib or splitter in double-volute pumps causes considerable<br />

problems in the production of case castings. This is particularly true on<br />

small-capacity pumps where flow areas are small <strong>and</strong> a large unsupport<strong>ed</strong><br />

core is requir<strong>ed</strong> on the outside of the dividing rib (splitter).<br />

The original double-volute designs maintain<strong>ed</strong> a constant area in the<br />

flow passage behind the splitter. This concept prov<strong>ed</strong> to be impractical<br />

due to casting difficulties. In addition the consistently small flow areas<br />

caus<strong>ed</strong> high friction losses in one of the volutes, which in turn produc<strong>ed</strong><br />

an uneven pressure distribution around the impeller. Most modern designs<br />

have an exp<strong>and</strong>ing area in this flow passage ending in equal areas<br />

on both sides of the volute rib.<br />

The effects of volute rib length on radial thrust are shown in Figure<br />

5-3. Note that the minimum radial thrust was achiev<strong>ed</strong> during Test 2 for<br />

which the dividing rib did not extend all the way to the discharge flange.<br />

Also note that even a short dividing rib (Test 4) produc<strong>ed</strong> substantially<br />

less radial thrust than would have been obtain<strong>ed</strong> with a single volute.<br />

Triple-Volute Casings<br />

Some pumps use three volutes symmetrically spac<strong>ed</strong> around the impeller<br />

periphery. Total area of the three volutes is equal to that of a comparable<br />

single volute. The triple volute casing is difficult to cast, almost impossible<br />

to clean, <strong>and</strong> expensive to produce. We do not see any<br />

justification for using this design in commercial pumps.<br />

Quad-Volute Casings<br />

Approximately 15 years ago a 4-vane (quad) volute was introduc<strong>ed</strong>.<br />

Later this design was appli<strong>ed</strong> to large primary nuclear coolant pumps<br />

(100,000 GPM, 10-15,000 HP). The discharge liquid passage of these<br />

pumps is similar to that of a multi-stage crossover leading to a side discharge.<br />

There is no hydraulic advantage to this design.<br />

The only advantage of this design is its r<strong>ed</strong>uc<strong>ed</strong> material cost. The<br />

overall dimensions of quad-volute casing are considerably smaller than<br />

those of a comparable double-volute pump.

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