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Centrifugal Pumps Design and Application 2nd ed - Val S. Lobanoff, Robert R. Ross (Butterworth-Heinemann, 1992)

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564 <strong>Centrifugal</strong> <strong>Pumps</strong>: <strong>Design</strong> <strong>and</strong> <strong>Application</strong><br />

dard arrangement had about Vie-inch radial clearance between the seal<br />

<strong>and</strong> the stuffing box bore. When this clearance was increas<strong>ed</strong> to l li inch,<br />

the seal face temperature decreas<strong>ed</strong> by 38 °E In response to this sort of<br />

information <strong>and</strong> experience, many pump manufacturers are now supplying<br />

"oversiz<strong>ed</strong>" stuffing boxes for their pumps.<br />

Shaft Axial Movement. Whenever the shaft moves axially, one of the<br />

sealing elements must move in the opposite direction to maintain the existing<br />

gap between the faces. If this movement occurs repeat<strong>ed</strong>ly, fretting<br />

may occur between the seal <strong>and</strong> shaft/sleeve. Table 21-3 shows that fretting<br />

is a significant cause of seal failures.<br />

For reasons that are not completely clear, many manufacturers assemble<br />

their pumps so that the shaft can "float" axially for 3 mils to 8 mils.<br />

This is a built-in opportunity for the seal to fret. To r<strong>ed</strong>uce this potential,<br />

many pump users go against the manufacturer's recommendation <strong>and</strong><br />

modify the pumps to restrict "float" to less than 1 mil.<br />

Excessive Piping toads. A centrifugal pump is not a good pipe anchor,<br />

API 610 specifies maximum loads that must be us<strong>ed</strong> by both pump manufacturer<br />

<strong>and</strong> piping designer. Normally this is not a problem except for<br />

end suction pumps us<strong>ed</strong> in high temperature services.<br />

Beginning with the sixth <strong>ed</strong>ition, API 610 specifies piping loads that<br />

are considerably higher than previous <strong>ed</strong>itions. While this makes the job<br />

of the piping designer easier, it has impos<strong>ed</strong> a severe constraint on the<br />

pump manufacturer. Most pumps that were design<strong>ed</strong> to meet the early<br />

<strong>ed</strong>itions of API 610 will not meet the more stringent requirements of the<br />

sixth <strong>and</strong> seventh <strong>ed</strong>itions. Because they are not as rigid, older pumps<br />

may require even more attention to installation <strong>and</strong> hot alignment than<br />

the newer models.<br />

Seal Failures Caus<strong>ed</strong> by Pump Repair <strong>and</strong> Installation<br />

The mechanical seal is sensitive to the environment in which it operates.<br />

In particular, the mechanical condition of the pump has a significant<br />

effect on seal reliability. Some of the major considerations include;<br />

• Rotating imbalance.<br />

• Alignment to driver.<br />

« Flushing the seal.<br />

Rotating Imbalance. Vibration r<strong>ed</strong>uces seal life <strong>and</strong> any rotating imbalance<br />

will create vibration. The frequency of this vibration will be the

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