24.01.2016 Views

Centrifugal Pumps Design and Application 2nd ed - Val S. Lobanoff, Robert R. Ross (Butterworth-Heinemann, 1992)

Create successful ePaper yourself

Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.

562 <strong>Centrifugal</strong> <strong>Pumps</strong>: <strong>Design</strong> <strong>and</strong> <strong>Application</strong><br />

clans who specialize in rotating equipment repair. Many plants use independent<br />

repair shops for pump repairs. All of these factors make it increasingly<br />

difficult to assure that the separate seal components are<br />

assembl<strong>ed</strong> properly. For these reasons, more <strong>and</strong> more users are turning<br />

to cartridge seals.<br />

A cartridge seal is a complete seal assembly, including the gl<strong>and</strong>, that<br />

is mount<strong>ed</strong> on a sleeve (see Chapter 17, Figure 17-26). In addition to<br />

being assembl<strong>ed</strong>, the seal is also adjust<strong>ed</strong> to the correct operating position.<br />

The user simply slides the cartridge assembly over the shaft <strong>and</strong><br />

fastens it in place. This approach is much less prone to assembly <strong>and</strong> installation<br />

errors.<br />

In the larger plants, us<strong>ed</strong> cartridge seals may be recondition<strong>ed</strong> by a<br />

specialist <strong>and</strong> stock<strong>ed</strong> for future installation. Smaller plants may rely on<br />

the seal manufacturer to both recondition <strong>and</strong> stock the cartridge units.<br />

internal Misalignment. Most mechanical seal designs incorporate one<br />

flexible element <strong>and</strong> one fix<strong>ed</strong> element. The most common arrangement<br />

has the flexible element rotating <strong>and</strong> the fix<strong>ed</strong> element stationary. Seal<br />

life is greatly improv<strong>ed</strong> by assuring that the fix<strong>ed</strong> element is mount<strong>ed</strong><br />

perpendicular to the rotating shaft. Because the fix<strong>ed</strong> element is contain<strong>ed</strong><br />

in the gl<strong>and</strong> <strong>and</strong> the gl<strong>and</strong> is bolt<strong>ed</strong> to the stuffing box, several<br />

surfaces must be check<strong>ed</strong> for perpendicularity. Furthermore, the shaft is<br />

mount<strong>ed</strong> in the bearing housing that is bolt<strong>ed</strong> to the pump case. These<br />

mounting surfaces must also be check<strong>ed</strong>.<br />

For overhung process pumps, a precision dial indicator can be us<strong>ed</strong> to<br />

assure that internal misalignment is minimiz<strong>ed</strong>. The bearing bracket<br />

should be assembl<strong>ed</strong> as a complete unit so that the following checks can<br />

be made:<br />

Shaft run-out < 2 mil TIR.<br />

Shaft lift < 3 mil.<br />

Shaft float < 5 mil (this author recommends < 1 mil).<br />

Bracket face square to shaft within 3 mil.<br />

Sleeve (mount<strong>ed</strong> on shaft) run-out < 2 mil.<br />

In addition, the stuffing box face must be check<strong>ed</strong> to ensure that it is<br />

perpendicular to the shaft within 3 mils TIR. The most reassuring<br />

method of checking this is to measure it directly. On some pumps, this<br />

may be done by mounting the assembl<strong>ed</strong> bearing bracket to the pump<br />

without including the gl<strong>and</strong>. A dial indicator that reads the stuffing box<br />

face is plac<strong>ed</strong> on the shaft. If there is not enough room to do this, an<br />

indirect method must be us<strong>ed</strong>. On these pumps, the cover should be<br />

check<strong>ed</strong> to see that the face of the stuffing box <strong>and</strong> the mounting face for<br />

the bearing bracket are parallel within 3 mils TIR,

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!