Centrifugal Pumps Design and Application 2nd ed - Val S. Lobanoff, Robert R. Ross (Butterworth-Heinemann, 1992)

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Rolling Element Bearings and Lubrications 541 Figure 20-9. Oil mist lubrication schematic (courtesy of Alemite Division of Stewart-Warner Corporation, Chicago, Illinois). mist then passes through a reclassifier nozzle before entering the point to be lubricated. This reclassifier nozzle establishes the oil mist stream as either a mist, spray, or condensate, depending on the application of the system. Since the mid-1950s, the oil mist lubrication concept has been accepted as a proven and cost-effective means of providing lubrication for centrifugal pumps. Typical petrochemical plant pump applications are illustrated in Figures 20-10 through 20-13. Centralized oil mist systems have also been highly successful on electric motors, gears, chains, and horizontal shaft bearings such as on steam turbines and steel plant rolling mill equipment. The actual method of applying oil mist to a given piece of equipment is governed to a large extent by the type of bearing used. For sliding bearings, oil mist alone is not considered an effective means of lubrication because relatively large quantities of oil are required. In this case, oil mist is used effectively as a purge of the oil reservoir and, to a limited extent, as fresh oil make-up to the reservoir. Purge mist lubricated pumps generally use a constant level oiler with a balance line between the bearing housing and the oiler lower bowl. This type of installation, which was shown earlier in Figure 20-5, is required for bearing housings having an excessive back pressure or vacuum and is ideally suited for purge oil

542 Centrifugal Pumps: Design and Application Figure 20-10. Oil mist console suitable for lubricating 30-60 pumps in a refinery (courtesy of Lubrication Systems Company, Houston, Texas). mist applications. A constant level can be maintained in spite of pressure or vacuum in the housing as the equalizing tube provides static balance of pressure between the bearing housing and oiler bowl. Rolling element bearings, on the other hand, are ideally suited for drysump lubrication. With dry sump oil mist, the need for a lubricating oil sump is eliminated. If the equipment shaft is arranged horizontally, the lower portion of the bearing outer race serves as a mini-oil sump. The bearing is lubricated directly by a continuous supply of fresh oil condensation. Turbulence generated by bearing rotation causes oil particles suspended in the air stream to condense on the rolling elements as the mist passes through the bearings and exits to atmosphere. This technique offers four principal advantages: • Bearing wear particles are not recycled back through the bearing, but are washed off instead.

542 <strong>Centrifugal</strong> <strong>Pumps</strong>: <strong>Design</strong> <strong>and</strong> <strong>Application</strong><br />

Figure 20-10. Oil mist console suitable for lubricating 30-60 pumps in a refinery<br />

(courtesy of Lubrication Systems Company, Houston, Texas).<br />

mist applications. A constant level can be maintain<strong>ed</strong> in spite of pressure<br />

or vacuum in the housing as the equalizing tube provides static balance of<br />

pressure between the bearing housing <strong>and</strong> oiler bowl.<br />

Rolling element bearings, on the other h<strong>and</strong>, are ideally suit<strong>ed</strong> for drysump<br />

lubrication. With dry sump oil mist, the ne<strong>ed</strong> for a lubricating oil<br />

sump is eliminat<strong>ed</strong>. If the equipment shaft is arrang<strong>ed</strong> horizontally, the<br />

lower portion of the bearing outer race serves as a mini-oil sump. The<br />

bearing is lubricat<strong>ed</strong> directly by a continuous supply of fresh oil condensation.<br />

Turbulence generat<strong>ed</strong> by bearing rotation causes oil particles suspend<strong>ed</strong><br />

in the air stream to condense on the rolling elements as the mist<br />

passes through the bearings <strong>and</strong> exits to atmosphere. This technique offers<br />

four principal advantages:<br />

• Bearing wear particles are not recycl<strong>ed</strong> back through the bearing, but<br />

are wash<strong>ed</strong> off instead.

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