Centrifugal Pumps Design and Application 2nd ed - Val S. Lobanoff, Robert R. Ross (Butterworth-Heinemann, 1992)
Table 19-3 Continued Primary Alignment Measurement Methods Alignment 513 Method Advantages Disadvantages Face-Face- Distance (See Reference 6) Partial Projection Reverse-Indicator (See Reference 14) Laser-Optic (OPTALIGN®) than face-and-rim arrangement, for spacer coupling applications. Face gap difference can be derived easily from rim measurements without the need for direct measurement. Reverse-indicator brackets are usually variable geometry type, clamped to hub rim or shaft, applicable to a range of machine sizes, and easy to calibrate for sag on a horizontal pipe. Both shafts turn together, so eccentricity and surface irregularities do not cause errors. Good for long spans. Applicable mainly to cooling tower drives, but sometimes used for pumps with long coupling spacers. Can also be used when spacers pass through a wall or bulkhead, as on some shipboard applications. Bracket sag is usually negligible. Good for long spans, mainly cooling tower drives with metal disk couplings. Avoids axial float error. More accurate than face-face-distance arrangement if used with metal disk couplings provided bracket sag is accounted for. Fast. Accurate. small, close-coupled machines. Less accurate than other dial indicator methods. May require precautions to avoid axial float errors. Must calibrate and account for bracket sag. Subject to diametral tooth clearance error if used with gear-type couplings. Basic equipment. Will not handle two-element (table continued on next page)
Table 19-3 Continued Primary Alignment Measurement Methods Method Advantages Disadvantages Laser beam has zero sag even over long spans. Measurement and calculating capability are combined in one system. Easy to use for basic alignment problems. Can also handle certain more complex problems, but procedures are more complex, or extra equipment is required. Requires about % in. exposed shaft for mounting, but this can be reduced to 9 /i6 in. by using non-original-equipment brackets. Metric and inch systems both present in same calculator. Can be used to measure soft foot originating from common causes. Can be used for progressive error reduction horizontal moves similar to the Barton method used with dial indicators. Can be used to accurately measure sag and its effect for long spacers and pipes. or multi-element optimum move problems without supplemental calculations. Supplemental equipment available at extra cost can handle such problems. Both shafts must be turned together. This requirement can sometimes be met by using a roller bracket with inclinometer on a shaft that remains stationary. Subject to error if coupling backlash cannot be eliminated during rotation. Requires careful handling to avoid damage. Electrical. Requires periodic battery replacement, and gas test for permit to use in hazardous areas. Shielding may be required in the presence of bright sunlight, steam, or heat waves. Expensive. Recalibration recommended every two years. Severe misalignment can sometimes exceed range of system, requiring preliminary alignment by other means. For basic equipment, computer gives numbers and their orientation on a display representing the machine elements but no graphical shaft centerline relationship display. The latter is available in supplemental equipment at extra cost. The OPTALIGN* laser-optic alignment system is manufactured by Prueftechnik Dieter Busch + Partner GmbH & Co., Ismaning, Germany. Represented in the U.S. by Ludeca, Inc., Miami, Florida.
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- Page 510 and 511: Part 4 Extending Pump Life
- Page 512 and 513: 19 by Malcolm G. Murray, Jr. Murray
- Page 514 and 515: Alignment 499 Figure 19-2. Pump dam
- Page 516 and 517: Alignment 501 The best designs fail
- Page 518 and 519: Table 19-1 Vertical Alignment Movem
- Page 520 and 521: Table 19-2 Continued Horizontal Ali
- Page 522 and 523: Alignment 507 bearing motors becaus
- Page 524 and 525: Alignment 509 meet results. It shou
- Page 526 and 527: Alignment 511 Determination of Tole
- Page 530 and 531: Alignment 515 Figure 19-3 A & B. Tw
- Page 532 and 533: Table 19*4 Continued Methods of Cal
- Page 534 and 535: Alignment 510 parallelism/perpendic
- Page 536 and 537: Alignment 521 Table 19-5 continued
- Page 538 and 539: Alignment 523 3. Essinger, J. N., B
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- Page 572 and 573: Failure Analysis Mechanical Seal Re
- Page 574 and 575: Table 21-2 Causes of Seal Failures
- Page 576 and 577: Mechanical Seal Reliability 561 ^mi
Table 19-3 Continu<strong>ed</strong><br />
Primary Alignment Measurement Methods<br />
Alignment 513<br />
Method Advantages Disadvantages<br />
Face-Face-<br />
Distance (See<br />
Reference 6)<br />
Partial<br />
Projection<br />
Reverse-Indicator<br />
(See Reference<br />
14)<br />
Laser-Optic<br />
(OPTALIGN®)<br />
than face-<strong>and</strong>-rim<br />
arrangement, for spacer<br />
coupling applications.<br />
Face gap difference can be<br />
deriv<strong>ed</strong> easily from rim<br />
measurements without the<br />
ne<strong>ed</strong> for direct<br />
measurement.<br />
Reverse-indicator brackets<br />
are usually variable<br />
geometry type, clamp<strong>ed</strong> to<br />
hub rim or shaft, applicable<br />
to a range of machine sizes,<br />
<strong>and</strong> easy to calibrate for sag<br />
on a horizontal pipe.<br />
Both shafts turn together, so<br />
eccentricity <strong>and</strong> surface<br />
irregularities do not cause<br />
errors.<br />
Good for long spans.<br />
Applicable mainly to cooling<br />
tower drives, but sometimes<br />
us<strong>ed</strong> for pumps with long<br />
coupling spacers. Can also<br />
be us<strong>ed</strong> when spacers pass<br />
through a wall or bulkhead,<br />
as on some shipboard<br />
applications. Bracket sag is<br />
usually negligible.<br />
Good for long spans, mainly<br />
cooling tower drives with<br />
metal disk couplings. Avoids<br />
axial float error. More<br />
accurate than<br />
face-face-distance<br />
arrangement if us<strong>ed</strong> with<br />
metal disk couplings<br />
provid<strong>ed</strong> bracket sag is<br />
account<strong>ed</strong> for.<br />
Fast.<br />
Accurate.<br />
small, close-coupl<strong>ed</strong><br />
machines.<br />
Less accurate than other dial<br />
indicator methods. May<br />
require precautions to avoid<br />
axial float errors.<br />
Must calibrate <strong>and</strong> account<br />
for bracket sag. Subject to<br />
diametral tooth clearance<br />
error if us<strong>ed</strong> with gear-type<br />
couplings.<br />
Basic equipment.<br />
Will not h<strong>and</strong>le two-element<br />
(table continu<strong>ed</strong> on next page)