Centrifugal Pumps Design and Application 2nd ed - Val S. Lobanoff, Robert R. Ross (Butterworth-Heinemann, 1992)

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Alignment 511 Determination of Tolerances. This is necessary in order to know when the alignment is adequate and work can be stopped. Murray [6] and Bloch [1] contain a number of criteria for alignment tolerances based on coupling and machine type, distance between coupling flex planes, and rotating speed. Results vary with the different approaches, from very sloppy to very precise. There is general agreement, however, that coupling manufacturers' advertised tolerances are too lax for the machines being coupled, even though they may be all right for the couplings themselves. A simple rule of thumb that works well for most horizontal pumps is to allow 0.003 in. maximum centerline offset at measurement planes and the same amount for maximum face gap difference. For vertical pumps, in the infrequent cases requiring their manual alignment, 0,00! in. maximum face gap difference is recommended. Methods of Primary Alignment Measurement By "primary" measurement, we mean that thermal growth is not determined thereby, although it may be incorporated into the alignment data if known from some other source. Table 19-3 compares various primary alignment measurement methods. Figures 19-3A and B and 19-4 illustrate the two most common methods—face and rim and reverse indicator (rim and rim). Table 19-3 Primary Alignment Measurement Methods Method Advantages Disadvantages Straightedge, Simple, inexpensive, easy to Less precise than most other wither use if good coupling rim methods, without feeler surfaces are available, gauge Commonly used for preliminary alignment. Also used for final alignment of low speed and/or intermittently operated machines. Tkper gauge; Simple and inexpensive. No Limited application. Does small hole bracket required. Fairly only part of the alignment gauge and accurate with care. Used for job. outside measuring face gaps of micrometer; close-coupled machines. inside dial caliper (table continued on next page}
512 Centrifugal Pumps: Design and Application Table 19-3 Continued Primary Alignment Measurement Methods Method Advantages Disadvantages Inside micrometer Dial indicators, in any of several arrangements, as follows: Face and Rim (see Figure 19-3 A) Simple and inexpensive. No bracket required. Used for measuring face gaps. Not limited to close-coupled machines. Fairly accurate with care. Precise measurement capability with relatively inexpensive equipment. Traditional arrangement familiar to most alignment personnel. Usable with large, heavy machines having one shaft difficult to rotate for alignment measurement. Geometrically more accurate than other methods for machines with large measurement diameters and short axial spans. Usually the easiest arrangement to apply to small, close-coupled machines. Reverse-Indicator Sleeve bearing shaft float (Rim and does not cause error or Rim). (See require special procedure to Figures 19-3B avoid error, and 19-4) Geometrically more accurate Limited application. Does only part of the alignment job. Costs more than straightedge and requires more careful handling. If used with a sleeve bearing machine, shaft float can cause errors in face readings. There are at least three ways to eliminate these errors, but they make the procedure more complex. Reference 6 has further details. Geometrically less accurate than reverse-indicator arrangement for situations in which axial span exceeds face measurement diameter. This will usually be true for pumps having spacer couplings. Brackets are often face mounted, requiring coupling spacer removal, and are more difficult to calibrate for sag. Brackets are often custom built for a particular machine rather than being "universal" variable geometry type. Inapplicable to machines having one or both shafts impractical to rotate for alignment measurement. Often impractical to use on
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CENTRIFIUGAL PUMPS Design & applica
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CENTRIFUGAL PUMPS Design & Applicat
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Contents Preface —..... —......
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ern Pumps, Mine Dewatering Pumps. W
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Stage Pumps. Single-Suction Single-
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Preface When Val and I decided to c
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CENTRIFUGAL PUMPS Design & applicat
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Part 1 Elements of Pump Design
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1 Introduction System Analysis for
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Introduction 5 Figure 1-2. The syst
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Introduction 7 mate responsibility
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Introduction 9 Figure 1-6. Maximum
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2 Specific Speed and Modeling Laws
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Specific Speed and Modeling Laws 13
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Figyre 2-7, New pump from model pum
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Impeller Design 29 Figure 3-1. Requ
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Impeller Design 31 Figure 3-4. Capa
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Impeller Design 33 Step 8: Estimate
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Impeller Design 35 Figure 3-7. Volu
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impeller Design 37 (2) 5 , as final
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Impeller Design 39 The vane develop
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Impeller Design 41 Figure 3-12. Are
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impeller Design 43 Figure 3-16. Inf
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4 General Pump Design It is not a d
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General Pump Design 4? Figure 4-1.
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General Pump Design 49 designed and
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Volute Design 51 Figure 5-1. Volute
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Volute Design 53 Figure 5-2. Radial
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Volute Design 55
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Volute Design 57 Figure 5-4. Effici
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Volute Design 59 Figure 5-5. Typica
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Volute Design 61 Figure 5-8. Univer
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Volute Design S3 Manufacturing Cons
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6 Design of Multi-Stage Casing Mult
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Design of Multi-Stage Casing 67 How
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Design of Multi-Stage Casing 69 Fig
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Design of Multi-Stage Casing 73 sec
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7 Double-Suction Pumps and Side-Suc
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Double-Suction Pumps 79 two. Experi
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Double-Suction Pumps 81 Figure 7-3.
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Double-Suction Pumps 83 LOCATION AR
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8 NPSH The expressions NPSHR and NP
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NPSH 87 Predicting NPSHR The other
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NPSH 89 Figure 8-4. Pressure loss b
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NPSH 91 SUCTION VELOCITY TRIANGLES
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NPSH 93 Figure 8-8. Performance cur
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NPSH 95 Figure 8-10. Leakage across
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NPSH 97 Figure 8-13. Plate inserts
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NPSH 99 Figure 8-17. Influence of p
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NPSH 101 Figure 8-19. Estimating K
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NPSH 103 Step 3: Determine KI* From
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Figure 8«22. Calculating NPSHA for
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NPSH 107 Figure 8-24. NPSHR cavitat
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NPSH 109 Notation KI Friction and a
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Part 2 Application
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9 by Erik B. Fiske BW/JP Internatio
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Vertical Pumps 115 Figure 9-2. Well
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Vertical Pumps 117 Figure 9-4. Subm
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Vertical Pumps 119 Figure 9-6. Inst
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Vertical Pumps 121 Figure 9-8. Barr
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Vertical Pumps 123 • Loading pump
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Vertical Pumps 125 Wet Pit Pumps Th
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Vertical Pumps 127 • Fresh water
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Vertical Pumps 129 Condensate and H
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Vertical Pumps 131 mally insulate w
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Vertical Pumps 133 Figure 9-15. Imp
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Vertical Pumps 135 checked for corr
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Vertical Pumps 137 crating paramete
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10 Pipeline Pipe line, Waterflood,
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Pipeline, Waterflood and CO 2 Pumps
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Pipeline, Waterfiood and CO 2 Pumps
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Figure 10-11. Performance change wi
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Figure 10-13. Seven-stage pump dest
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Pipeline, Waterflood and COa Pumps
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11 By Edward Gravelle Sundstrand Fl
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High Speed Pumps 175 History and De
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High Speed Pumps 177 Figure 11-2. (
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High Speed Pumps 179 some portion o
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High Speed Pumps 181 This is to say
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High Speed Pumps 183 This expressio
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High Speed Pumps 185 Figure 11-3. P
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High Speed Pumps 187 As an aside, p
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High Speed Pumps 189 Figure 11-5. I
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High Speed Pumps 191 Figure 11-7. I
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High Speed Pumps 193 Figure 11-9. R
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High Speed Pumps 195 Figure 11-10.
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High Speed Pumps 19? Figure 11-11.
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High Speed Pumps 199
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High Speed Pumps 201 Figure 11-13.
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High Speed Pumps 203 nal bearings a
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High Speed Pumps 205 Barske, U, M.,
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Double-Case Pumps 207 jected to ext
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Double-Case Pumps 209 Figure 12-3.
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Double-Case Pumps 213 ally by split
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Double-Case Pumps 215 The throttle
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Figure 12-11. pump for 4,000 psi In
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Double-Case Pumps 219 so that the t
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Doubte-Case Pumps 223 Volute Casing
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Double-Case Pumps 225 5. Survey of
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Slurry Pumps 227 An approximate com
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Slurry Pumps 229 Figure 13-2. Nomog
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Slurry Pumps 231 Table 13-2 Alloys
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Slurry Pumps 233 Figure 13-3. Class
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Figure 13-4, (A) (B) (C)
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Slurry Pumps 237 There is little to
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Figyre 13-7, (courtesy Pumps, Inc.)
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Flgyr« 13-8, with (courtesy Goulds
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Slurry Pumps 243 ing the pump speed
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Slurry Pumps 245 Where there exists
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Hydraulic Power Recovery Turbines 2
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Figure 14-14. Internally adjustable
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14-22, Flow of hydraulic recovery a
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15 by Frederic W. Buse Ingersolf-Ra
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Chemical Pumps Metallic and Nonmeta
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Driver Chemical Pumps Metallic and
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Part3 Mechanical Design
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16 Shaft Design and Axial Thrust Sh
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Shaft Design and Axial Thrust 335 S
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Shaft Design and Axial Thrust 337 W
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Shaft Design and Axial Thrust 339 T
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Shaft Design and Axial Thrust 341 b
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Shaft Design and Axial Thrust 343 K
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Double-Suction Single-Stage Pumps S
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Shaft Design and Axial Thrust 347 F
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D (with subscript) P D P s T T (wit
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Mechanical Seals 355 Figure 17-1. M
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Mechanical Seats 357 Figure 17-2B.
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Mechanical Seals 359 Figure 17-2D.
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Mechanical Seals 361 Figure 17-4. H
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Mechanical Seals 363 Pressure-Veloc
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Mechanical Seals 365 The temperatur
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Mechanical Seals 367 Figure 17-7. B
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Mechanical Seals 369 Figure 17-9. P
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Mechanical Seals 371 where C 3 = 53
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Mechanical Seals 373 Classification
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Mechanical Seals 375 Double seals m
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Mechanical Seals 377 less than 100,
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Mechanical Seals 379 Figure 17-19.
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Mechanical Seals 381 Table 17-4 Tem
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Mechanical Seats 385 steam, is to p
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Mechanical Seats 38? rather than a
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Mechanical Seals 389 Mechanical Sea
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Mechanical Seals 391 seal to work i
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Mechanical Seals 395 The measured l
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Mechanical Seals 39? Figure 17-34.
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Mechanical Seals 401 This design is
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Mechanical Seals 403 alignment, par
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Mechanical Seats 419 Figure 17-58.
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Vibration and Noise in Pumps 421 Re
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Vibration and Noise in Pumps 423 me
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Vibration and Noise in Pumps 425 in
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Vibration and Noise in Pumps 427 pr
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Vibration and Noise in Pumps 429 ot
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Vibration and Noise in Pumps 431 Fi
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Vibration and Noise in Pumps 433 fi
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Vibration and Noise in Pumps 435 pr
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Vibration and Noise in Pumps 437 up
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Vibration and Noise in Pumps 441 na
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Vibration and Noise in Pumps 443 A
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Vibration and Noise in Pumps 453 Re
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Vibration and Noise in Pumps 457 Ac
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Page 476 and 477: Vibration and Noise in Pumps 461 As
Page 478 and 479: Vibration and Noise in Pumps 463 ci
Page 480 and 481: Vibration and Noise in Pumps 465 Fi
Page 482 and 483: Vibration and Noise in Pumps 467 sp
Page 484 and 485: Vibration and Noise in Pumps 469 Be
Page 490 and 491: Vibration and Noise in Pumps 475 Vi
Page 504 and 505: Vibration and Noise in Pumps 489 pe
Page 506 and 507: Vibration and Noise in Pumps 491 th
Page 508 and 509: Vibration and Noise in Pumps 4S3 fo
Page 510 and 511: Part 4 Extending Pump Life
Page 512 and 513: 19 by Malcolm G. Murray, Jr. Murray
Page 514 and 515: Alignment 499 Figure 19-2. Pump dam
Page 516 and 517: Alignment 501 The best designs fail
Page 518 and 519: Table 19-1 Vertical Alignment Movem
Page 520 and 521: Table 19-2 Continued Horizontal Ali
Page 522 and 523: Alignment 507 bearing motors becaus
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Page 528 and 529: Table 19-3 Continued Primary Alignm
Page 530 and 531: Alignment 515 Figure 19-3 A & B. Tw
Page 532 and 533: Table 19*4 Continued Methods of Cal
Page 534 and 535: Alignment 510 parallelism/perpendic
Page 536 and 537: Alignment 521 Table 19-5 continued
Page 538 and 539: Alignment 523 3. Essinger, J. N., B
Page 540 and 541: Rolling Element Bearings and Lubric
Page 544 and 545: Roiling Element Bearings and Lubric
Page 560 and 561: Roiling Element Bearings and Lubric
Page 572 and 573: Failure Analysis Mechanical Seal Re
Page 574 and 575: Table 21-2 Causes of Seal Failures
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Mechanical Seal Reliability 561 ^mi
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Mechanical Seal Reliability 563 Sea
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Mechanical Seal Reliability 565 run
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Reliability Mechanical Seal Reliabi
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Index A thermal growth, 519-522 ver
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Critical speed analysis. See also V
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Index 573 inlet angle, 37 classific
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Index 575 Shaft design, 333-343 ind
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double, 52-54 velocity ratio, 50-51
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Centrifugal Pumps Design and Application 2nd ed - Val S. Lobanoff, Robert R. Ross (Butterworth-Heinemann, 1992)

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