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Centrifugal Pumps Design and Application 2nd ed - Val S. Lobanoff, Robert R. Ross (Butterworth-Heinemann, 1992)

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Alignment 511<br />

Determination of Tolerances. This is necessary in order to know when<br />

the alignment is adequate <strong>and</strong> work can be stopp<strong>ed</strong>. Murray [6] <strong>and</strong><br />

Bloch [1] contain a number of criteria for alignment tolerances bas<strong>ed</strong> on<br />

coupling <strong>and</strong> machine type, distance between coupling flex planes, <strong>and</strong><br />

rotating spe<strong>ed</strong>. Results vary with the different approaches, from very<br />

sloppy to very precise. There is general agreement, however, that coupling<br />

manufacturers' advertis<strong>ed</strong> tolerances are too lax for the machines<br />

being coupl<strong>ed</strong>, even though they may be all right for the couplings themselves.<br />

A simple rule of thumb that works well for most horizontal<br />

pumps is to allow 0.003 in. maximum centerline offset at measurement<br />

planes <strong>and</strong> the same amount for maximum face gap difference. For vertical<br />

pumps, in the infrequent cases requiring their manual alignment,<br />

0,00! in. maximum face gap difference is recommend<strong>ed</strong>.<br />

Methods of Primary Alignment Measurement<br />

By "primary" measurement, we mean that thermal growth is not determin<strong>ed</strong><br />

thereby, although it may be incorporat<strong>ed</strong> into the alignment<br />

data if known from some other source. Table 19-3 compares various primary<br />

alignment measurement methods. Figures 19-3A <strong>and</strong> B <strong>and</strong> 19-4<br />

illustrate the two most common methods—face <strong>and</strong> rim <strong>and</strong> reverse indicator<br />

(rim <strong>and</strong> rim).<br />

Table 19-3<br />

Primary Alignment Measurement Methods<br />

Method Advantages Disadvantages<br />

Straight<strong>ed</strong>ge, Simple, inexpensive, easy to Less precise than most other<br />

wither use if good coupling rim methods,<br />

without feeler surfaces are available,<br />

gauge Commonly us<strong>ed</strong> for<br />

preliminary alignment. Also<br />

us<strong>ed</strong> for final alignment of<br />

low spe<strong>ed</strong> <strong>and</strong>/or<br />

intermittently operat<strong>ed</strong><br />

machines.<br />

Tkper gauge; Simple <strong>and</strong> inexpensive. No Limit<strong>ed</strong> application. Does<br />

small hole bracket requir<strong>ed</strong>. Fairly only part of the alignment<br />

gauge <strong>and</strong> accurate with care. Us<strong>ed</strong> for job.<br />

outside measuring face gaps of<br />

micrometer; close-coupl<strong>ed</strong> machines.<br />

inside dial<br />

caliper<br />

(table continu<strong>ed</strong> on next page}

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