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Centrifugal Pumps Design and Application 2nd ed - Val S. Lobanoff, Robert R. Ross (Butterworth-Heinemann, 1992)

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Alignment 509<br />

meet results. It should be check<strong>ed</strong> at electric motor drivers, which usually<br />

have four feet. Checking can often be omitt<strong>ed</strong> at turbines <strong>and</strong> pumps,<br />

which are frequently support<strong>ed</strong> at two or three feet. To do the check, apply<br />

a vertical indicator mount<strong>ed</strong> from a stationary base to each foot in<br />

turn, <strong>and</strong> measure the upspring when the hold-down bolt is loosen<strong>ed</strong>. If<br />

this exce<strong>ed</strong>s 0.002 in., try shimming the indicat<strong>ed</strong> amount beneath the<br />

foot with the largest upspring. This should help, if the cause was improper<br />

shimming. Other causes may not be help<strong>ed</strong> by this rem<strong>ed</strong>y<br />

though. These include heel-<strong>and</strong>-toe effect, tilting feet or support pads,<br />

<strong>and</strong> distort<strong>ed</strong> or dirty shims. Rem<strong>ed</strong>ies for these problems include remachining<br />

supports, using taper<strong>ed</strong> or liquid epoxy shims, <strong>and</strong> replacement<br />

of bad shims with clean, flat shims. The best shim pack is a "s<strong>and</strong>wich"<br />

having thick shims top <strong>and</strong> bottom protecting a few thin shims in between.<br />

Measure the thickness of each shim. Markings are not always accurate,<br />

<strong>and</strong> thin shims often stick together, doubling their mark<strong>ed</strong> thickness.<br />

Stainless steel is generally the best material, <strong>and</strong> pre-cut shims are<br />

desirable if available in the outline size requir<strong>ed</strong>. Pre-cut shims 0,050<br />

inch <strong>and</strong> thicker should be check<strong>ed</strong> with a straight<strong>ed</strong>ge for excessive <strong>ed</strong>ge<br />

distortion.<br />

Axial Gap <strong>and</strong> End Float Check. For ball bearing motors, end float is<br />

zero <strong>and</strong> axial gap depends on coupling geometry. For elastic centering<br />

couplings (for example, metal disk), the coupling should be at zero axial<br />

deflection with the motor in the center of its float, or manufacturer's<br />

cold-spring recommendations should be follow<strong>ed</strong>. These are the easy<br />

ones.<br />

For those who enjoy messy mathematics, Murray [6] has some examples<br />

showing how to calculate dimensions for achieving desir<strong>ed</strong> axial<br />

gaps <strong>and</strong> end floats with sleeve bearing motors having gear couplings,<br />

For most situations, however, it is easier to get these by intelligent trial<br />

<strong>and</strong> error. By knowing our objectives, the task becomes fairly easy. We<br />

wish to accomplish three things:<br />

1. The motor shaft, when coupl<strong>ed</strong>, must be capable of passing through<br />

its float center.<br />

2. It must be restrain<strong>ed</strong> by the connect<strong>ed</strong> coupling so that it cannot rub<br />

the outboard bearing stop.<br />

3. It must be restrain<strong>ed</strong> by shaft contact, coupling thrust plates, or<br />

thrust buttons from rubbing the inboard bearing stop.<br />

In effect, the last two transfer thrust forces to the pump thrust bearing<br />

through the coupling. Unlike the relatively weak motor thrust surfaces, it<br />

is capable of h<strong>and</strong>ling these forces.

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