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Centrifugal Pumps Design and Application 2nd ed - Val S. Lobanoff, Robert R. Ross (Butterworth-Heinemann, 1992)

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508 <strong>Centrifugal</strong> <strong>Pumps</strong>: <strong>Design</strong> <strong>and</strong> <strong>Application</strong><br />

etc. It is best in such cases to arrange for the various types of work to be<br />

done separately, either sequentially or on separate shifts.<br />

Heaters <strong>and</strong> Circulation. Some electric motors have base or winding<br />

heaters that come on when the main power is deactivat<strong>ed</strong>. These can<br />

cause undesir<strong>ed</strong> motor growth <strong>and</strong> can also magnetize dial indicators <strong>and</strong><br />

cause them to stick. It is usually desirable to get such heaters turn<strong>ed</strong> off<br />

before starting the alignment. The same is true for any hot fluid or steam<br />

circulation through pump or turbine.<br />

Shading or Night Sch<strong>ed</strong>ule. These are precautions more likely to be<br />

ne<strong>ed</strong><strong>ed</strong> with large elevat<strong>ed</strong> compressor trains than with typical pumps.<br />

Nevertheless, it is worth mentioning that uneven sun heating can sometimes<br />

affect alignment <strong>and</strong> cause inconsistencies during the job. The<br />

usual ways of avoiding such problems are to erect a tarp sunshade or do<br />

the work at night.<br />

Installation of Pump on P<strong>ed</strong>estal. The pump foot <strong>and</strong> p<strong>ed</strong>estal surfaces<br />

should be clean <strong>and</strong> free of burrs.<br />

Connection of Main Piping. Prior to connection of piping, stationarymount<br />

vertical <strong>and</strong> horizontal dial indicators should be appli<strong>ed</strong> to the<br />

pump at its coupling end, set to mid range, <strong>and</strong> zero<strong>ed</strong>. The pump suction<br />

piping should then be connect<strong>ed</strong>, follow<strong>ed</strong> by the discharge piping. During<br />

flange bolt tightening, the indicators should be watch<strong>ed</strong>, <strong>and</strong> any indicat<strong>ed</strong><br />

distortion should be kept less than 0.003 in. for each flange by<br />

selective tightening of flange bolts. If this cannot be achiev<strong>ed</strong>, it may be<br />

necessary to refit the pipe or use a dutchman. The latter is a taper<strong>ed</strong> filler<br />

ring insert<strong>ed</strong> between the flanges, with a gasket on each side to occupy<br />

the uneven gap. (See Murray [7] for more information on dutchmen.)<br />

Coupling Surface Runout Check. This is sometimes necessary, but not<br />

always. It should be done at face <strong>and</strong> rim measurement surfaces of any<br />

coupling mat will remain stationary while the dial indicators rotate, contacting<br />

these surfaces. If both coupling halves will be rotat<strong>ed</strong> in coordination<br />

or while coupl<strong>ed</strong>, the surface runout check can be omitt<strong>ed</strong>. To do the<br />

runout check, apply indicators mount<strong>ed</strong> from a stationary point <strong>and</strong> rotate<br />

the coupling while watching for deviations from zero start. If these<br />

appear, mark their locations <strong>and</strong> set them away from qu<strong>and</strong>rantal measurement<br />

locations (top-bottom-side-side).<br />

Soft Foot Check <strong>and</strong> Shim Recommendations. Soft foot should be<br />

minimiz<strong>ed</strong> to prevent machine frame distortion <strong>and</strong> inconsistent align-

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