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Centrifugal Pumps Design and Application 2nd ed - Val S. Lobanoff, Robert R. Ross (Butterworth-Heinemann, 1992)

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506 <strong>Centrifugal</strong> <strong>Pumps</strong>: <strong>Design</strong> <strong>and</strong> <strong>Application</strong><br />

vironmental factors. More specifically, epoxy is more expensive <strong>and</strong> less<br />

resistant to high temperatures, but has higher early <strong>and</strong> ultimate strength<br />

<strong>and</strong> greater chemical <strong>and</strong> impact resistance than inorganics. It is also easier<br />

to place properly <strong>and</strong> to cure.<br />

With either category of grout material, success depends on careful<br />

planning <strong>and</strong> preparation <strong>and</strong> attention to numerous details such as site<br />

preparation, equipment selection, <strong>and</strong> a stepwise proc<strong>ed</strong>ure for proportioning<br />

<strong>and</strong> mixing, placement, curing, <strong>and</strong> protective coating. (For more<br />

thorough coverage of this subject, see Bloch [1] <strong>and</strong> Murray [12].)<br />

Piping Fit <strong>and</strong> Support. Here, the object is to avoid excessive pump<br />

nozzle loading. Piping fit is a function of installation workmanship <strong>and</strong><br />

effective construction inspection/quality control. Piping flexibility <strong>and</strong><br />

support are functions of design, with due consideration given to weights,<br />

stiffnesses, <strong>and</strong> thermal effects. If not carefully design<strong>ed</strong> to avoid such<br />

problems, heavy, hot piping can become "the tail that wags the dog,"<br />

with the dog being the pump.<br />

Flexible Coupling. Choice of flexible coupling can be important. Tradition<br />

<strong>and</strong> price are the two most often us<strong>ed</strong> criteria, <strong>and</strong> either can result in<br />

a poor choice. For most pumps, it is desirable to use a spacer coupling.<br />

This gives more parallel misalignment capability than a close coupling of<br />

the same type <strong>and</strong> also provides better access for maintenance.<br />

If radial space is limit<strong>ed</strong>, a gear coupling may be requir<strong>ed</strong>. This will<br />

transmit more horsepower at a given spe<strong>ed</strong> than any other type occupying<br />

the same space. It is, however, more sensitive to misalignment than other<br />

types <strong>and</strong> also requires lubrication. The latter factor is no longer as much<br />

of a disadvantage as it once was though, because non-separating coupling<br />

greases are now available. A gear coupling can h<strong>and</strong>le limit<strong>ed</strong> end float<br />

applications for sleeve bearing motors, but doing this correctly can get<br />

complicat<strong>ed</strong>.<br />

Gridmember couplings are another relatively inexpensive lubricat<strong>ed</strong><br />

design us<strong>ed</strong> mostly for the smaller pumps.<br />

Elastomeric couplings are popular for pumps in certain size <strong>and</strong> spe<strong>ed</strong><br />

ranges. These accommodate fairly large misalignments, but are sensitive<br />

to high temperatures (including heat caus<strong>ed</strong> by rubbing against a coupling<br />

guard) <strong>and</strong> certain chemicals. This type of coupling may be unable<br />

to h<strong>and</strong>le sleeve bearing motor limit<strong>ed</strong> end float applications well.<br />

Dry metallic flexing element couplings are available in several designs—disk,<br />

diaphragm, <strong>and</strong> cantilever link. Chloride stress corrosion<br />

cracking is sometimes a problem, but can be minimiz<strong>ed</strong> by judicious<br />

choice of element material, for example, type 316 stainless steel in preference<br />

to type 304. These couplings are a good choice for use with sleeve

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