24.01.2016 Views

Centrifugal Pumps Design and Application 2nd ed - Val S. Lobanoff, Robert R. Ross (Butterworth-Heinemann, 1992)

Create successful ePaper yourself

Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.

502 <strong>Centrifugal</strong> <strong>Pumps</strong>: <strong>Design</strong> <strong>and</strong> <strong>Application</strong><br />

Baseplate surface protection should be specifi<strong>ed</strong> for the dual purpose<br />

of corrosion protection <strong>and</strong> for a good grout bonding surface. One good<br />

system is an inorganic zinc silicate coating appli<strong>ed</strong> imm<strong>ed</strong>iately after<br />

s<strong>and</strong>blasting to white metal per SSPC SP-5. This leaves a rough, dull surface<br />

with the coating having a molecular bond to the metal, <strong>and</strong> works<br />

well with both inorganic <strong>and</strong> epoxy grouts.<br />

Preferably, one 4-inch grout filling hole should be provid<strong>ed</strong> at the center<br />

of each bulkhead section, with one i/z-inch vent hole near each corner<br />

of the section. This allows controll<strong>ed</strong> grout placement <strong>and</strong> verification<br />

that each section is fill<strong>ed</strong> with grout.<br />

Vertical leveling screws should be specifi<strong>ed</strong>. Shims <strong>and</strong> w<strong>ed</strong>ges should<br />

be avoid<strong>ed</strong>. If left in place after grouting, these may cause "hard spots"<br />

rather than the uniform support desir<strong>ed</strong> from the grout. Also, they may<br />

allow moisture penetration, follow<strong>ed</strong> by corrosion <strong>and</strong> grout spaIIing.<br />

Mounting pads should be machin<strong>ed</strong> flat, parallel, <strong>and</strong> coplanar. This<br />

should be done after all welding <strong>and</strong> stress relieving are complete.<br />

Individual requirements for the installation of alignment jackscrews<br />

should be examin<strong>ed</strong> closely. At times, as with an axially long boiler fe<strong>ed</strong><br />

pump, it may be worthwhile to have jackscrews at the pump rather than<br />

or in addition to those at the driver. In the majority of cases, jackscrews<br />

can be omitt<strong>ed</strong> at electric motors if adequate access is available to allow<br />

the use of a soft-face deadblow hammer. This is a surprisingly accurate<br />

method for making horizontal alignment moves without damaging the<br />

motor. It will work even on large motors of several thous<strong>and</strong> horsepower<br />

<strong>and</strong> weighing several tons. For motors 500 horsepower <strong>and</strong> larger, it is<br />

worthwhile to ask for API 610*s optional 2-inch minimum clearance beneath<br />

the motor center at each end of the motor. This will permit the use<br />

of hydraulic jacks for lifting or a pair of portable alignment positioners<br />

for easy adjustment in any direction, vertical <strong>and</strong> horizontal [9]. For turbine<br />

drivers, alignment jackscrews are nearly always worth having.<br />

Jackscrews <strong>and</strong> their mounting lugs should be resistant to corrosion <strong>and</strong><br />

siz<strong>ed</strong> to avoid bending or breaking in use. For most installations 5 /s-in.<br />

screws install<strong>ed</strong> in 2-in. x 3 /4-in. lugs are strong enough. Zinc plating<br />

protects against corrosion at low cost, or upgrading to 316L stainless<br />

steel may be consider<strong>ed</strong>. If the lugs are install<strong>ed</strong> by welding, they should<br />

be plac<strong>ed</strong> in such a way to allow access for machine <strong>and</strong> shim installation<br />

<strong>and</strong> removal. If this is not feasible, they should be attach<strong>ed</strong> by drilling,<br />

tapping, <strong>and</strong> bolting. Tables 19-1 <strong>and</strong> 19-2 give further information on<br />

jackscrews <strong>and</strong> other alignment movement methods.<br />

Grouting. This subject is too extensive to cover adequately here. We will<br />

instead make a few general remarks <strong>and</strong> mention some references having<br />

more information.

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!