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Centrifugal Pumps Design and Application 2nd ed - Val S. Lobanoff, Robert R. Ross (Butterworth-Heinemann, 1992)

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474 <strong>Centrifugal</strong> <strong>Pumps</strong>: <strong>Design</strong> <strong>and</strong> <strong>Application</strong><br />

« Direction of impact<br />

» Interface material<br />

• Impact velocity<br />

» Contact time<br />

* Impact location<br />

The objective of the testing should be to identify structural resonant<br />

frequencies that occur within the machinery operating frequency range.<br />

In a complex system, there are many natural frequencies. Consequently,<br />

it may be difficult to identify the individual natural frequencies because<br />

the vibrations can be transmitt<strong>ed</strong> between the different elements (pump<br />

rotor, case, <strong>and</strong> support structure). The impact technique is useful for<br />

separating the structural natural frequencies because each element can be<br />

impact<strong>ed</strong> individually. Individual resonances can generally be identifi<strong>ed</strong><br />

by analyzing the vibrational mode shapes <strong>and</strong> comparing the transfer<br />

function amplitudes.<br />

The transfer function amplitude is an indication of the relative stiffness<br />

of a structure. For example, a rigid structure that is difficult to excite or<br />

resonate would have a low amplitude transfer function (response/force).<br />

A highly responsive structure would have a higher amplitude transfer<br />

function because less force is requir<strong>ed</strong> to obtain the response. This technique<br />

was us<strong>ed</strong> to determine the bearing housing resonance of a pump<br />

that is describ<strong>ed</strong> in the case histories that follow.<br />

Various types of data presentation formats are in common use <strong>and</strong> are<br />

describ<strong>ed</strong> in the case histories. The data format is dependent upon the<br />

type of instrumentation available; however, for convenience of comparison<br />

to criteria or specifications, some formats may be more convenient<br />

than, others.<br />

Troubleshooting<br />

As examples of the types of diagnostic proc<strong>ed</strong>ures that are us<strong>ed</strong> to identify<br />

the causes of some typical pump problems, several field case histories<br />

will be present<strong>ed</strong>.<br />

Bearing Housing Resonance of Fe<strong>ed</strong> Charge <strong>Pumps</strong>. High vibration<br />

amplitudes <strong>and</strong> seal failures occurr<strong>ed</strong> on one of a pair of centrifugal<br />

pumps that are the fe<strong>ed</strong> charge pumps for a cat fe<strong>ed</strong> hydro-treater plant.<br />

The pumps were driven by electric motors at a spe<strong>ed</strong> of approximately<br />

3,587 rpm (59.8 Hz). The pumps have five impellers; the first two impellers<br />

have six vanes <strong>and</strong> the last three impellers have seven vanes.

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