Centrifugal Pumps Design and Application 2nd ed - Val S. Lobanoff, Robert R. Ross (Butterworth-Heinemann, 1992)

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Vibration and Noise in Pumps 473 Figure 18-29. Pump vibrational mode shapes during operation. analysis techniques, the input spectrum can be evaluated and the impact can be adjusted to obtain the best results for the structure being tested. In nonsymmetrical members or structures, a resonant mode has a preferred direction of motion. Impact testing should be approached on an experimental basis by trying variations of impact velocity, direction, etc. Numerous frequencies may occur that make the mode shapes difficult to identify. Generally, the lower modes of vibration will be predominate. The mode of vibration is strongly influenced by the following:
474 Centrifugal Pumps: Design and Application « Direction of impact » Interface material • Impact velocity » Contact time * Impact location The objective of the testing should be to identify structural resonant frequencies that occur within the machinery operating frequency range. In a complex system, there are many natural frequencies. Consequently, it may be difficult to identify the individual natural frequencies because the vibrations can be transmitted between the different elements (pump rotor, case, and support structure). The impact technique is useful for separating the structural natural frequencies because each element can be impacted individually. Individual resonances can generally be identified by analyzing the vibrational mode shapes and comparing the transfer function amplitudes. The transfer function amplitude is an indication of the relative stiffness of a structure. For example, a rigid structure that is difficult to excite or resonate would have a low amplitude transfer function (response/force). A highly responsive structure would have a higher amplitude transfer function because less force is required to obtain the response. This technique was used to determine the bearing housing resonance of a pump that is described in the case histories that follow. Various types of data presentation formats are in common use and are described in the case histories. The data format is dependent upon the type of instrumentation available; however, for convenience of comparison to criteria or specifications, some formats may be more convenient than, others. Troubleshooting As examples of the types of diagnostic procedures that are used to identify the causes of some typical pump problems, several field case histories will be presented. Bearing Housing Resonance of Feed Charge Pumps. High vibration amplitudes and seal failures occurred on one of a pair of centrifugal pumps that are the feed charge pumps for a cat feed hydro-treater plant. The pumps were driven by electric motors at a speed of approximately 3,587 rpm (59.8 Hz). The pumps have five impellers; the first two impellers have six vanes and the last three impellers have seven vanes.
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CENTRIFIUGAL PUMPS Design & applica
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CENTRIFUGAL PUMPS Design & Applicat
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Contents Preface —..... —......
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ern Pumps, Mine Dewatering Pumps. W
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Stage Pumps. Single-Suction Single-
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Preface When Val and I decided to c
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CENTRIFUGAL PUMPS Design & applicat
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Part 1 Elements of Pump Design
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1 Introduction System Analysis for
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Introduction 5 Figure 1-2. The syst
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Introduction 7 mate responsibility
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Introduction 9 Figure 1-6. Maximum
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2 Specific Speed and Modeling Laws
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Specific Speed and Modeling Laws 13
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Figyre 2-7, New pump from model pum
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Impeller Design 29 Figure 3-1. Requ
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Impeller Design 31 Figure 3-4. Capa
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Impeller Design 33 Step 8: Estimate
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Impeller Design 35 Figure 3-7. Volu
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impeller Design 37 (2) 5 , as final
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Impeller Design 39 The vane develop
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Impeller Design 41 Figure 3-12. Are
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impeller Design 43 Figure 3-16. Inf
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4 General Pump Design It is not a d
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General Pump Design 4? Figure 4-1.
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General Pump Design 49 designed and
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Volute Design 51 Figure 5-1. Volute
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Volute Design 53 Figure 5-2. Radial
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Volute Design 55
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Volute Design 57 Figure 5-4. Effici
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Volute Design 59 Figure 5-5. Typica
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Volute Design 61 Figure 5-8. Univer
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Volute Design S3 Manufacturing Cons
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6 Design of Multi-Stage Casing Mult
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Design of Multi-Stage Casing 67 How
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Design of Multi-Stage Casing 69 Fig
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Design of Multi-Stage Casing 73 sec
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7 Double-Suction Pumps and Side-Suc
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Double-Suction Pumps 79 two. Experi
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Double-Suction Pumps 81 Figure 7-3.
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Double-Suction Pumps 83 LOCATION AR
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8 NPSH The expressions NPSHR and NP
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NPSH 87 Predicting NPSHR The other
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NPSH 89 Figure 8-4. Pressure loss b
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NPSH 91 SUCTION VELOCITY TRIANGLES
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NPSH 93 Figure 8-8. Performance cur
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NPSH 95 Figure 8-10. Leakage across
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NPSH 97 Figure 8-13. Plate inserts
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NPSH 99 Figure 8-17. Influence of p
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NPSH 101 Figure 8-19. Estimating K
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NPSH 103 Step 3: Determine KI* From
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Figure 8«22. Calculating NPSHA for
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NPSH 107 Figure 8-24. NPSHR cavitat
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NPSH 109 Notation KI Friction and a
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Part 2 Application
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9 by Erik B. Fiske BW/JP Internatio
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Vertical Pumps 115 Figure 9-2. Well
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Vertical Pumps 117 Figure 9-4. Subm
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Vertical Pumps 119 Figure 9-6. Inst
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Vertical Pumps 121 Figure 9-8. Barr
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Vertical Pumps 123 • Loading pump
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Vertical Pumps 125 Wet Pit Pumps Th
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Vertical Pumps 127 • Fresh water
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Vertical Pumps 129 Condensate and H
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Vertical Pumps 131 mally insulate w
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Vertical Pumps 133 Figure 9-15. Imp
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Vertical Pumps 135 checked for corr
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Vertical Pumps 137 crating paramete
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10 Pipeline Pipe line, Waterflood,
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Pipeline, Waterflood and CO 2 Pumps
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Pipeline, Waterfiood and CO 2 Pumps
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Figure 10-11. Performance change wi
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Figure 10-13. Seven-stage pump dest
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Pipeline, Waterflood and COa Pumps
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11 By Edward Gravelle Sundstrand Fl
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High Speed Pumps 175 History and De
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High Speed Pumps 177 Figure 11-2. (
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High Speed Pumps 179 some portion o
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High Speed Pumps 181 This is to say
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High Speed Pumps 183 This expressio
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High Speed Pumps 185 Figure 11-3. P
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High Speed Pumps 187 As an aside, p
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High Speed Pumps 189 Figure 11-5. I
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High Speed Pumps 191 Figure 11-7. I
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High Speed Pumps 193 Figure 11-9. R
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High Speed Pumps 195 Figure 11-10.
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High Speed Pumps 19? Figure 11-11.
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High Speed Pumps 199
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High Speed Pumps 201 Figure 11-13.
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High Speed Pumps 203 nal bearings a
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High Speed Pumps 205 Barske, U, M.,
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Double-Case Pumps 207 jected to ext
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Double-Case Pumps 209 Figure 12-3.
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Double-Case Pumps 213 ally by split
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Double-Case Pumps 215 The throttle
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Figure 12-11. pump for 4,000 psi In
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Double-Case Pumps 219 so that the t
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Doubte-Case Pumps 223 Volute Casing
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Double-Case Pumps 225 5. Survey of
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Slurry Pumps 227 An approximate com
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Slurry Pumps 229 Figure 13-2. Nomog
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Slurry Pumps 231 Table 13-2 Alloys
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Slurry Pumps 233 Figure 13-3. Class
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Figure 13-4, (A) (B) (C)
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Slurry Pumps 237 There is little to
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Figyre 13-7, (courtesy Pumps, Inc.)
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Flgyr« 13-8, with (courtesy Goulds
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Slurry Pumps 243 ing the pump speed
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Slurry Pumps 245 Where there exists
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Hydraulic Power Recovery Turbines 2
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Figure 14-14. Internally adjustable
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14-22, Flow of hydraulic recovery a
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15 by Frederic W. Buse Ingersolf-Ra
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Chemical Pumps Metallic and Nonmeta
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Driver Chemical Pumps Metallic and
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Part3 Mechanical Design
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16 Shaft Design and Axial Thrust Sh
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Shaft Design and Axial Thrust 335 S
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Shaft Design and Axial Thrust 337 W
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Shaft Design and Axial Thrust 339 T
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Shaft Design and Axial Thrust 341 b
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Shaft Design and Axial Thrust 343 K
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Double-Suction Single-Stage Pumps S
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Shaft Design and Axial Thrust 347 F
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D (with subscript) P D P s T T (wit
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Mechanical Seals 355 Figure 17-1. M
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Mechanical Seats 357 Figure 17-2B.
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Mechanical Seals 359 Figure 17-2D.
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Mechanical Seals 361 Figure 17-4. H
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Mechanical Seals 363 Pressure-Veloc
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Mechanical Seals 365 The temperatur
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Mechanical Seals 367 Figure 17-7. B
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Mechanical Seals 369 Figure 17-9. P
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Mechanical Seals 371 where C 3 = 53
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Mechanical Seals 373 Classification
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Mechanical Seals 375 Double seals m
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Mechanical Seals 377 less than 100,
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Mechanical Seals 379 Figure 17-19.
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Mechanical Seals 381 Table 17-4 Tem
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Mechanical Seats 385 steam, is to p
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Mechanical Seats 38? rather than a
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Mechanical Seals 389 Mechanical Sea
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Mechanical Seals 391 seal to work i
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Mechanical Seals 395 The measured l
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Mechanical Seals 39? Figure 17-34.
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Mechanical Seals 401 This design is
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Mechanical Seals 403 alignment, par
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Mechanical Seats 419 Figure 17-58.
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Vibration and Noise in Pumps 421 Re
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Page 444 and 445: Vibration and Noise in Pumps 429 ot
Page 446 and 447: Vibration and Noise in Pumps 431 Fi
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Page 452 and 453: Vibration and Noise in Pumps 437 up
Page 456 and 457: Vibration and Noise in Pumps 441 na
Page 458 and 459: Vibration and Noise in Pumps 443 A
Page 468 and 469: Vibration and Noise in Pumps 453 Re
Page 472 and 473: Vibration and Noise in Pumps 457 Ac
Page 476 and 477: Vibration and Noise in Pumps 461 As
Page 478 and 479: Vibration and Noise in Pumps 463 ci
Page 482 and 483: Vibration and Noise in Pumps 467 sp
Page 484 and 485: Vibration and Noise in Pumps 469 Be
Page 490 and 491: Vibration and Noise in Pumps 475 Vi
Page 504 and 505: Vibration and Noise in Pumps 489 pe
Page 506 and 507: Vibration and Noise in Pumps 491 th
Page 508 and 509: Vibration and Noise in Pumps 4S3 fo
Page 510 and 511: Part 4 Extending Pump Life
Page 512 and 513: 19 by Malcolm G. Murray, Jr. Murray
Page 514 and 515: Alignment 499 Figure 19-2. Pump dam
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Page 518 and 519: Table 19-1 Vertical Alignment Movem
Page 520 and 521: Table 19-2 Continued Horizontal Ali
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Page 528 and 529: Table 19-3 Continued Primary Alignm
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Page 532 and 533: Table 19*4 Continued Methods of Cal
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Page 536 and 537: Alignment 521 Table 19-5 continued
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Alignment 523 3. Essinger, J. N., B
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Rolling Element Bearings and Lubric
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Roiling Element Bearings and Lubric
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Roiling Element Bearings and Lubric
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Failure Analysis Mechanical Seal Re
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Table 21-2 Causes of Seal Failures
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Mechanical Seal Reliability 561 ^mi
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Mechanical Seal Reliability 563 Sea
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Mechanical Seal Reliability 565 run
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Reliability Mechanical Seal Reliabi
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Index A thermal growth, 519-522 ver
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Critical speed analysis. See also V
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Index 573 inlet angle, 37 classific
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Index 575 Shaft design, 333-343 ind
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double, 52-54 velocity ratio, 50-51
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Centrifugal Pumps Design and Application 2nd ed - Val S. Lobanoff, Robert R. Ross (Butterworth-Heinemann, 1992)

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