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Centrifugal Pumps Design and Application 2nd ed - Val S. Lobanoff, Robert R. Ross (Butterworth-Heinemann, 1992)

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Vibration <strong>and</strong> Noise in <strong>Pumps</strong> 457<br />

Acceptable Unbalance Levels<br />

Various engineering organizations have set forth criteria for allowable<br />

residual unbalance. The Acoustical Society of America defines balance<br />

quality grades for various types of rotors as describ<strong>ed</strong> in Table 18-3.<br />

<strong>Pumps</strong> may have a range of balance quality grade from G2.5 to G6.3<br />

depending upon size. The ASA St<strong>and</strong>ard 2-1975 defines maximum residual<br />

unbalance [34] that is dependent upon spe<strong>ed</strong> as shown in Figure 18-<br />

22. For example, a 3,600 rpm pump with a rotor weight of 1,000 Ibs for<br />

balance grade G2.5 would have an allowable residual unbalance of 4.5<br />

in.-oz.<br />

The revis<strong>ed</strong> API-610 (seventh <strong>ed</strong>ition, 1989) specifies an allowable residual<br />

unbalance for centrifugal pumps. The maximum allowable residual<br />

unbalance per plane (journal) may be calculat<strong>ed</strong> by the following formula:<br />

where<br />

U b = allowable unbalance, inch-ounces<br />

W = journal static weight load, Ibs<br />

N mc = maximum continuous spe<strong>ed</strong>, rpm<br />

The total allowable unbalance (two planes near the journals) for a<br />

3,600 rpm pump with a 1,000 Ib rotor would be 1.1 in.-oz. This calculat<strong>ed</strong><br />

residual unbalance from the current <strong>ed</strong>ition of the API code is significantly<br />

less than the allowable unbalance from earlier <strong>ed</strong>itions of the<br />

API codes for spe<strong>ed</strong>s less than 10,000 rpm. The previous <strong>ed</strong>ition of API-<br />

610 simply specifi<strong>ed</strong> dynamic balance for all major rotating components<br />

with no specific value for an allowable unbalance. The various balance<br />

criteria are compar<strong>ed</strong> in Figure 18-23 for a 1,000 Ib rotor.<br />

Allowable Vibration Criteria<br />

It is difficult to define the absolute maximum vibration level that can be<br />

tolerat<strong>ed</strong> without damage to the rotor. Some allowable vibration criteria<br />

are bas<strong>ed</strong> on bearing housing vibrations. With rolling element bearings,<br />

the ratio of shaft vibrations to case vibrations is close to unity. The API-<br />

610 [7] specifies that the unfilter<strong>ed</strong> vibration measur<strong>ed</strong> on the tearing<br />

housing should not exce<strong>ed</strong> a velocity of 0.30 ips (inches per second) nor<br />

exce<strong>ed</strong> a displacement of 2.5 mils peak-peak at rat<strong>ed</strong> spe<strong>ed</strong> <strong>and</strong> capacity<br />

±10%.

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