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Centrifugal Pumps Design and Application 2nd ed - Val S. Lobanoff, Robert R. Ross (Butterworth-Heinemann, 1992)

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450 <strong>Centrifugal</strong> <strong>Pumps</strong>: <strong>Design</strong> <strong>and</strong> <strong>Application</strong><br />

rotor <strong>and</strong> the housing, the average asymptotic tangential velocity is Rw/2,<br />

where R is the seal radius <strong>and</strong> w is the rotor running spe<strong>ed</strong>. The crosscoupl<strong>ed</strong><br />

stiffness coefficient (K) acts in opposition to the direct damping<br />

coefficient (C) to destabilize rotors. Hence, steps that can be taken to r<strong>ed</strong>uce<br />

the net fluid rotation within a seal will improve rotor stability [30]<br />

by r<strong>ed</strong>ucing K.<br />

Childs has defin<strong>ed</strong> the dynamic seal coefficients for plain short seals<br />

directly from Hirs' lubrication equations [27] <strong>and</strong> has includ<strong>ed</strong> the influence<br />

of fluid inertia terms <strong>and</strong> inlet swirl. His assumptions are less restrictive<br />

than previous derivations. The deriv<strong>ed</strong> coefficients are in reasonable<br />

agreement with prior results of Black <strong>and</strong> Jenssen.<br />

ChiJds [28] has extend<strong>ed</strong> the analysis to include finite-length seals.<br />

This analysis includes variable inlet swirl conditions (different from Ro>/<br />

2) <strong>and</strong> considers variations in the axial <strong>and</strong> circumferential Reynolds<br />

numbers due to changes in clearances.<br />

A combin<strong>ed</strong> analytical-computational method has also been develop<strong>ed</strong><br />

by Childs [28] to calculate the transient pressure field <strong>and</strong> dynamic coefficients<br />

for interstage <strong>and</strong> neck ring seals of multistage centrifugal<br />

pumps. The solution proc<strong>ed</strong>ure applies to constant-clearance or convergent-taper<strong>ed</strong><br />

geometries that may have different surface-roughness treatments<br />

of the stator or rotor seal elements. The method has been appli<strong>ed</strong> to<br />

the calculation of "damper" seals as describ<strong>ed</strong> by von Pragenau [31] <strong>and</strong><br />

several roughen<strong>ed</strong> stator designs, such as knurl<strong>ed</strong>-indentation, diamondgrid<br />

post pattern, <strong>and</strong> round-hole pattern, have been test<strong>ed</strong>. These proc<strong>ed</strong>ures<br />

can be us<strong>ed</strong> to calculate serrat<strong>ed</strong> or groov<strong>ed</strong> seals of various<br />

geometries,<br />

Critical Spu<strong>ed</strong> Map—Considering Seals. The seal configurations at the<br />

balance piston, neck ring, <strong>and</strong> interstage bushings of the eight-stage<br />

pump are shown in Figure 18-16. The critical spe<strong>ed</strong> map (Figure 18-15)<br />

includes the support stiffnesses of the neck ring seals <strong>and</strong> interstage bushings<br />

combin<strong>ed</strong> at each impeller. The seal stiffness <strong>and</strong> damping coefficients<br />

are list<strong>ed</strong> in Table 18-2 for nominal clearances. Note that a negative<br />

principal stiffness (K) value is pr<strong>ed</strong>ict<strong>ed</strong> for the balance piston.<br />

For this analysis the pump rotor was analyz<strong>ed</strong> as if it had 11 bearings<br />

consisting of two tilt<strong>ed</strong>-pad bearings, the balance piston, <strong>and</strong> eight seals<br />

locat<strong>ed</strong> at the impellers. For the purposes of developing the critical spe<strong>ed</strong><br />

map, the seal stiffness values were held constant at their maximum levels<br />

(minimum clearances) that represent new seals.<br />

The lateral mode shape of the first critical spe<strong>ed</strong> including these seal<br />

effects is shown in Figure 18-17. A bearing stiffness value of 500,000 lb/<br />

in. was again us<strong>ed</strong> for the mode shape calculations. Comparing Figure<br />

18-17 with Figure 18-12, it is seen that the seals increase the frequency of

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