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Centrifugal Pumps Design and Application 2nd ed - Val S. Lobanoff, Robert R. Ross (Butterworth-Heinemann, 1992)

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Vibration <strong>and</strong> Noise in <strong>Pumps</strong> 429<br />

other miscellaneous particles which, when trapp<strong>ed</strong> inside the bearing,<br />

may cause wear or permanently indent the balls <strong>and</strong> raceways under the<br />

tremendous stresses generat<strong>ed</strong> by the operating load.<br />

Special purpose pumps <strong>and</strong> large boiler fe<strong>ed</strong> pumps commonly have oil<br />

film (hydrodynamic) bearings. The hydrodynamic bearing is superior to<br />

rolling element bearings for high spe<strong>ed</strong> or high load application. The hydrodynamic<br />

bearing supports the rotor on a film of oil as it rotates. The<br />

geometry of the hydrodynamic bearing <strong>and</strong> the oil properties play an important<br />

role in controlling the lateral critical spe<strong>ed</strong>s <strong>and</strong> consequently the<br />

vibrational characteristics of the purnp.<br />

Seals. The fluid dynamics of flow through seals have a dramatic effect<br />

on rotordynamics [9]. Hydrodynamic forces involv<strong>ed</strong> may contribute to<br />

the stabilization of rotating machinery or make it unstable. Seals with<br />

large axial flow in the turbulent range, such as in fe<strong>ed</strong> water pumps, tend<br />

to produce large stiffness <strong>and</strong> damping coefficients that are beneficial to<br />

rotor vibrations <strong>and</strong> stability. Wear of the seals will increase the clearance<br />

<strong>and</strong> cause greater leakage <strong>and</strong> possibly change the rotordynamic characteristics<br />

of the seal resulting in increas<strong>ed</strong> vibrations.<br />

Hydraulic Effects<br />

Hydraulic effects <strong>and</strong> pulsations can result in almost any frequency of<br />

vibration of the pump or piping from once per revolution up to the vane<br />

passing frequency <strong>and</strong> its harmonics. Frequencies below running spe<strong>ed</strong><br />

can be caus<strong>ed</strong> by acoustical resonances. Generally, these effects are due<br />

to the impeller passing the discharge diffuser or some other discontinuity<br />

in the case. Any nonsymmetry of the internals of the pump may produce<br />

an uneven pressure distribution that can result in forces appli<strong>ed</strong> to the<br />

rotor.<br />

Transients. Starting <strong>and</strong> stopping pumps with the attendant opening <strong>and</strong><br />

closing of valves is a major cause of severe transients in piping systems.<br />

The resulting pressure surge, referr<strong>ed</strong> to as water hammer, can apply a<br />

sudden impact force to the pump, its internals, <strong>and</strong> the piping. Severe<br />

water hammer has caus<strong>ed</strong> cracks in concrete structures to which the pipe<br />

was anchor<strong>ed</strong>.<br />

Rapid closure of conventional valves us<strong>ed</strong> in fe<strong>ed</strong>water lines can cause<br />

severe water hammer. Increasing the closure time of the valve can r<strong>ed</strong>uce<br />

the severity of the surge pressure. Analytical methods are available to<br />

evaluate the severity of water hammer in a particular piping configuration<br />

for various closure rates [10].

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