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Centrifugal Pumps Design and Application 2nd ed - Val S. Lobanoff, Robert R. Ross (Butterworth-Heinemann, 1992)

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416 <strong>Centrifugal</strong> <strong>Pumps</strong>: <strong>Design</strong> <strong>and</strong> <strong>Application</strong><br />

Figure 17-54. Wear of hard seal faces from an environment with poor lubricant.<br />

seal<strong>ed</strong> was ethane at 1200 psig <strong>and</strong> 3600 rpm. These hard seal faces offer<strong>ed</strong><br />

no additional lubricant from the materials of construction. This<br />

problem was solv<strong>ed</strong> by using a mechanical grade of carbon with hydropads<br />

running against a tungsten carbide mating ring.<br />

Poor lubrication can also be a problem on higher temperature applications.<br />

Figure 17-56 illustrates the results of operating a metal bellows<br />

seal on or near its atmospheric boiling point. Note the large amount of<br />

wear on the tungsten carbide surfaces. This also result<strong>ed</strong> in seal face vibration<br />

being transferr<strong>ed</strong> to the bellows, causing a leak at that point. This<br />

problem was correct<strong>ed</strong> by lowering the temperature in the stuffing box to<br />

50° below the liquid's atmospheric boiling point. Another solution is to<br />

consider the possible use of double oppos<strong>ed</strong> metal bellows seals with a<br />

good lubricant between the seals. Double seals, when properly appli<strong>ed</strong>,<br />

can last 2¥2 times longer than single seals on high temperature applications.<br />

Corrosion of seal parts can be a serious problem that will appear over a<br />

longer period of time. Corrosion may not be isolat<strong>ed</strong> to just one structural<br />

part of the seal, but may be common to all parts of the assembly.<br />

Carbon materials can become gray, appear to be porous, <strong>and</strong> lose their<br />

hardness. Metals such as tungsten carbide, as shown in Figure 17-57, can<br />

have their binder etch<strong>ed</strong> out. In this case, once the corrosion covers the<br />

entire seal face, leakage occurs. Material selection should be made care-

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