Centrifugal Pumps Design and Application 2nd ed - Val S. Lobanoff, Robert R. Ross (Butterworth-Heinemann, 1992)
Mechanical Seals 379 Figure 17-19. Full convolution elastomeric bellows with single spring construction (courtesy of John Crane). seals that use an O-ring, wedge, or V-ring. Typical construction is illustrated in Figure 17-12. Non-pusher seals are defined as seal assemblies in which the secondary seal is not forced along the shaft by the mechanical load or hydraulic pressure in the stuffing box. Instead, all movement is taken up by the bellows convolution. A non-pusher design is shown in Figure 17-19. This definition applies to those seals that use half, full, and multiple convolution bellows as a secondary seal. Materials of Construction The selection of materials of construction must be based on the operating environment for the seal. The effects of corrosion, temperature, deformation from pressure, and wear from sliding contact must be considered for good life. Each seal must be broken down into component parts for material selection. The effects of corrosion must be known for the secondary seal, primary and mating rings, as well as hardware items. The NACE (National Association of Corrosion Engineers) corrosion handbook is an excellent source of information for corrosion rates of various materials in a wide variety of liquids and gases. When hardware items of a seal are exposed to a liquid and the corrosion rate is greater than 2 mils per year, a double seal arrangement should be considered. The metal parts in this seal arrangement can be kept out of the corrosive
380 Centrifugal Pumps: Design and Application liquid. Then only the seal faces (primary and mating rings) and secondary seal come in contact with the pumpage and can be made of corrosion resistant materials such as Teflon, ceramic, and carbon. Some of the more common seal materials are shown in Table 17-3. Temperature is another consideration in seal material selection. Both secondary and static seals must remain flexible throughout the entire life of the seal. If seal flexibility is lost by hardening of the elastomer from high temperature, the seal will lose the degree of freedom necessary to follow the mating ring. The temperature limits for common secondary and static seal materials is given in Table 17-4. Temperature is not an issue for a metal bellows seal. This type of secondary seal is specifically designed for high temperature and cryogenic applications beyond the limits of common elastomeric materials. However, this type of seal is limited in terms of corrosion resistance and most high pressure applications due to the thin construction of the bellows. Table 17-3 Most Common Materials of Construction for Mechanical Seals COMPONENT SECONDARY SEALS 0-RING BELLOWS WEDGE METAL BELLOWS PRIMARY RING HARDWARE (RETAINER. DISC. SNAP RING, SET SCREWS. SPRINGS) MATING RING MATERIALS OF CONSTRUCTION NITRILE, ETHYLENE PROPYLENE . PLUOROELASTOMER , PERFLUOROELASTOMER . CHLOROPRENE NITRILE. ETHYLENE PROPYLENE, FLUOROELASTQMER, CHLOROPRENE FLUOROCARBON RESIN, GRAPHITE FOIL STAINLESS STEEL, NICKEL BASE ALLOY CARBON. METAL FILLED CARSON, TUNGSTEN CARBIDE. SILICON CARBIDE, SILICQNIZED CARBON I8-8 STAINLESS STEEL, 3!6 STAINLESS STEEL, NICKEL BASE ALLOYS, TITANIUM CERAMIC. CAST IRON, TUNGSTEN CARBIDE, SILICON CARBIDE
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Mechanical Seals 379<br />
Figure 17-19. Full convolution elastomeric bellows with single spring construction<br />
(courtesy of John Crane).<br />
seals that use an O-ring, w<strong>ed</strong>ge, or V-ring. Typical construction is illustrat<strong>ed</strong><br />
in Figure 17-12.<br />
Non-pusher seals are defin<strong>ed</strong> as seal assemblies in which the secondary<br />
seal is not forc<strong>ed</strong> along the shaft by the mechanical load or hydraulic<br />
pressure in the stuffing box. Instead, all movement is taken up by the<br />
bellows convolution. A non-pusher design is shown in Figure 17-19.<br />
This definition applies to those seals that use half, full, <strong>and</strong> multiple convolution<br />
bellows as a secondary seal.<br />
Materials of Construction<br />
The selection of materials of construction must be bas<strong>ed</strong> on the operating<br />
environment for the seal. The effects of corrosion, temperature, deformation<br />
from pressure, <strong>and</strong> wear from sliding contact must be consider<strong>ed</strong><br />
for good life. Each seal must be broken down into component parts<br />
for material selection. The effects of corrosion must be known for the<br />
secondary seal, primary <strong>and</strong> mating rings, as well as hardware items.<br />
The NACE (National Association of Corrosion Engineers) corrosion<br />
h<strong>and</strong>book is an excellent source of information for corrosion rates of various<br />
materials in a wide variety of liquids <strong>and</strong> gases. When hardware<br />
items of a seal are expos<strong>ed</strong> to a liquid <strong>and</strong> the corrosion rate is greater<br />
than 2 mils per year, a double seal arrangement should be consider<strong>ed</strong>.<br />
The metal parts in this seal arrangement can be kept out of the corrosive