24.01.2016 Views

Centrifugal Pumps Design and Application 2nd ed - Val S. Lobanoff, Robert R. Ross (Butterworth-Heinemann, 1992)

Create successful ePaper yourself

Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.

358 <strong>Centrifugal</strong> <strong>Pumps</strong>: <strong>Design</strong> <strong>and</strong> <strong>Application</strong><br />

thermoelastic instability has been observ<strong>ed</strong> under both dry <strong>and</strong> liquid lubricat<strong>ed</strong><br />

conditions.<br />

Surface distress at a hot spot occurs because of rapid heating in operation,<br />

follow<strong>ed</strong> by rapid cooling. When a liquid film at the seal faces<br />

flashes, the seal opens for an instant, allowing cool liquid into the seal<br />

faces. This then heats up only to flash again until the surface cracks.<br />

These thermo cracks are attribut<strong>ed</strong> directly to the high thermal stresses<br />

near the small hot spot. When the seal faces are remov<strong>ed</strong> from the equipment,<br />

the location of the distress<strong>ed</strong> hot spots may not have any particular<br />

relationship to the final surface waviness (Figure 17-2D).<br />

Stable operation of a seal is achiev<strong>ed</strong> through control on surface waviness<br />

<strong>and</strong> thermoelastic instability. This is accomplish<strong>ed</strong> through cooling<br />

<strong>and</strong> seal face design. Figure 17-3 illustrates waviness traces for a set of<br />

3.94-inch mechanical seal faces run in liquid ethane for 3,056 hours<br />

without any visible leakage. The pressure <strong>and</strong> shaft spe<strong>ed</strong> were 820 Ibs<br />

in.^2 <strong>and</strong> 3,600 revolutions min" 1 . The temperature was 48°~60°F. The<br />

surface waviness of the carbon ring is 75 micro-inches peak to peak,<br />

while the tungsten carbide surface has a waviness of approximately 12<br />

micro-inches. These traces are typical of a good running seal.<br />

Figure 17-2C. During operation with instability.

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!