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Centrifugal Pumps Design and Application 2nd ed - Val S. Lobanoff, Robert R. Ross (Butterworth-Heinemann, 1992)

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356 <strong>Centrifugal</strong> <strong>Pumps</strong>: <strong>Design</strong> <strong>and</strong> <strong>Application</strong><br />

Figure 17-2. Mechanical seal waviness for different conditions of operation,<br />

the faces or any seal leakage. Surface waviness is believ<strong>ed</strong> to be the primary<br />

reason for the generation of a lubricating film. Despite the fact that<br />

both seal faces are lapp<strong>ed</strong> flat, a very small amount of initial waviness<br />

remains (Figure 17-2A). For a hard seal face like tungsten carbide, the<br />

initial surface waviness will be 2 to 8 micro-inches. Softer seal face materials<br />

like carbon graphite would be within the range of 10 to 16 microinches.<br />

As sliding contact occurs between the primary <strong>and</strong> mating rings<br />

of the seal, frictional heat develops that increases the surface waviness of<br />

each seal face from its initial value to some operating waviness. One of<br />

the consequences of waviness is that the changes to the sealing surfaces<br />

are not uniform. However, continuous operation without solid contact<br />

between the seal faces is the result of an ideal wave formation for the<br />

operating conditions of the seal. This also results in the development of a<br />

lubricating film <strong>and</strong> a long life for the seal installation (Figure 17-2B).<br />

Under certain conditions non-uniform heating of the seal faces may<br />

lead to even more concentration of friction. Portions of the sealing surfaces<br />

will break through the lubricating film, resulting in solid contact<br />

<strong>and</strong> increas<strong>ed</strong> frictional heat in localiz<strong>ed</strong> areas. The formation of highly<br />

stress<strong>ed</strong> hot spots on the seal face will r<strong>ed</strong>uce the effects of the lubricat-

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