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Centrifugal Pumps Design and Application 2nd ed - Val S. Lobanoff, Robert R. Ross (Butterworth-Heinemann, 1992)

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Shaft <strong>Design</strong> <strong>and</strong> Axial Thrust 337<br />

Where ra <strong>and</strong> era = alternating stress components<br />

rm <strong>and</strong> om = mean stress components<br />

Se = fatigue endurance limit for the shaft material correct<strong>ed</strong><br />

for the effects of temperature, size, surface<br />

roughness, <strong>and</strong> stress concentration factors<br />

Sy = yield strength for the material at the operating temperature<br />

A safety factor is generally appli<strong>ed</strong> to Se <strong>and</strong> Sy to account for unanticipat<strong>ed</strong><br />

loads. Equation 16-2 is appli<strong>ed</strong> at the location(s) where stresses are<br />

the highest.<br />

There are circumstances where it is not necessary to have infinite-life<br />

for certain loads. The designer must review all the operating modes <strong>and</strong><br />

possible upset conditions before a load is classifi<strong>ed</strong> as a finite-life load.<br />

Loads that might be plac<strong>ed</strong> in this category are start-stop cycles, <strong>and</strong> offdesign<br />

flow, spe<strong>ed</strong>, or temperature transients. If the event has an anticipat<strong>ed</strong><br />

occurrence of less than 1,000 cycles, it can be consider<strong>ed</strong> as a static<br />

load with no effect on fatigue life, providing the stresses are less than the<br />

material yield strength. For loading conditions of more than 1,000 cycles,<br />

but less than 10 7 cycles, the designer has the option to perform a<br />

cumulative fatigue damage analysis.<br />

Example<br />

It has been determin<strong>ed</strong> that the maximum stresses occur at an impeller-locating<br />

ring groove shown in Figure 16-1. The steady state torque<br />

is 28,(XX) in.-lb. The bending moment due to radial hydraulic load is<br />

10,700 in.-lb. Due to axial thrust, there is a tensile force in the shaft of<br />

20,000 Ib. Are the stresses at the locating ring acceptable?<br />

Solution<br />

The steady-state loads are the torque <strong>and</strong> axial load. The alternating<br />

bending stress is:

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