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Centrifugal Pumps Design and Application 2nd ed - Val S. Lobanoff, Robert R. Ross (Butterworth-Heinemann, 1992)

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Chemical <strong>Pumps</strong> Metallic <strong>and</strong> Nonmetaliic 319<br />

Bolting<br />

As thread<strong>ed</strong> studs will impose tension in the composite case during assembly,<br />

it is preferable to use through bolting. This leaves the casing in<br />

compression rather than in tension. When through bolting cannot be<br />

us<strong>ed</strong>, the bolts or studs are fasten<strong>ed</strong> into stainless steel or alloy inserts<br />

<strong>and</strong> are mold<strong>ed</strong> into the piece. The inserts are gnarl<strong>ed</strong> <strong>and</strong> groov<strong>ed</strong> on the<br />

outside diameter to prevent twisting or pulling within the piece when<br />

torque is appli<strong>ed</strong> to the fastener. The inserts are usually a class 3 fit on the<br />

inside diameter for the fasteners. A blind end insert is us<strong>ed</strong> to give a positive<br />

stop for tiie studs. When inserts are us<strong>ed</strong>, it is best to mold them<br />

within the piece rather than post insert them. When they are mold<strong>ed</strong> in<br />

the piece they should be locat<strong>ed</strong> at least Vs in. below the finish<strong>ed</strong> surface<br />

so that when machining is being done, the cutting tool does not have an<br />

interrupt cut against the insert resulting in weakening of the mounting of<br />

the insert. When inserts are us<strong>ed</strong>, care has to be taken by the designer<br />

that there is proper flow of the composite material to avoid a path for<br />

leakage during hydrostatic testing.<br />

Gaskets<br />

With nonmetallic pumps, most main gaskets are O-rings, These can be<br />

either round or square cross sectional O-rings. O-rings result in less bolt<br />

loading on the main bolts. If gasket surface requires final machining,<br />

then it is recommend<strong>ed</strong> that the surfaces be coat<strong>ed</strong> with the base resin to<br />

prevent wicking of the pump fluid through the expos<strong>ed</strong> ends of the glass<br />

reinforcement resulting in leakage of the gasket.<br />

Sack-up Support for Bolting<br />

To r<strong>ed</strong>uce the bolt head or nut loading, it is recommend<strong>ed</strong> that when<br />

washers are us<strong>ed</strong> their diameter should be at least three times the diameter<br />

of the bolt. Casing covers usually have inserts for the gl<strong>and</strong> studs as<br />

well as inserts for jacking bolts to aid in the disassembly of casing covers.<br />

Inserts require optimum strength to absorb radial <strong>and</strong> axial forces<br />

<strong>and</strong> must be compatible with the atmospheric conditions <strong>and</strong> in many<br />

cases with the liquid being pump<strong>ed</strong>.<br />

Stuffing Box Area<br />

If the gl<strong>and</strong>s are made of a composite material, they must be capable of<br />

withst<strong>and</strong>ing the torque that is appli<strong>ed</strong> without creeping. Depending<br />

whether an inside or outside seal is us<strong>ed</strong>, the gl<strong>and</strong> may ne<strong>ed</strong> additional

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