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Centrifugal Pumps Design and Application 2nd ed - Val S. Lobanoff, Robert R. Ross (Butterworth-Heinemann, 1992)

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Chemical <strong>Pumps</strong> Metallic <strong>and</strong> Nonmetallic 307<br />

Sump <strong>Pumps</strong><br />

Submersible or immersible sump pumps are a line of chemical pumps<br />

that have been deriv<strong>ed</strong> from the combination of parts of the horizontal<br />

<strong>and</strong> vertical pumps (Figure 15-15). These pumps fit into wet sumps that<br />

may be 3 ft to 20 ft deep.<br />

These pumps employ the casing <strong>and</strong> impeller of a horizontal pump <strong>and</strong><br />

the support head, motors, <strong>and</strong> sometimes a casing cover of the vertical<br />

pump. To prevent critical spe<strong>ed</strong> frequencies, the shaft is support<strong>ed</strong> by<br />

line bearings usually having a centerline to centerline distance of 5 ft for<br />

1750 RPM <strong>and</strong> 3 ft for 3550 RPM. The column supporting the bearings<br />

<strong>and</strong> the discharge pipe is made of compatible material for the liquid in the<br />

sump. The bearings are either product lube, grease lube, or external lube<br />

which has been centrifug<strong>ed</strong> or filter<strong>ed</strong>. Typical applications are shown in<br />

Table 15-1.<br />

The depth of the pump relative to the sump is call<strong>ed</strong> setting. Setting<br />

goes from the bottom of the strainer to the bottom of the mounting plate.<br />

The sump pump is usually requir<strong>ed</strong> at the mounting plate; therefore,<br />

when the impeller is select<strong>ed</strong>, the frictional loss through the discharge<br />

pipe as well as the static head above the minimum liquid level has to be<br />

add<strong>ed</strong> to what is requir<strong>ed</strong> at the mounting flange. These additional hydraulic<br />

losses may require a motor larger than would normally be us<strong>ed</strong><br />

for the same selection as a horizontal pump. These pumps also require a<br />

minimum submergence to prevent vortexing or entrain<strong>ed</strong> air from entering<br />

into the suction (Figure 15-16).<br />

There are no st<strong>and</strong>ards for the location in the sump of pumps of this<br />

type. Many users employ the suggest<strong>ed</strong> applications shown in the Hydraulic<br />

Institute St<strong>and</strong>ards for sump design. The mounting plates for<br />

these pumps are usually plain carbon steel or carbon steel with an epoxy<br />

coating on one side. Sometimes stainless steel is us<strong>ed</strong>.<br />

Sometimes it is desirable to pump the liquid to a level below the suction<br />

of the pump. A tailpipe is us<strong>ed</strong> to achieve this; however, the liquid level<br />

has to be above the impeller centerline when the pump is start<strong>ed</strong> (Figure<br />

15-17). The tailpipe allows the liquid level to be pump<strong>ed</strong> down to as<br />

much as 10 ft below the end of the flange of the suction pipe. The use of a<br />

tailpipe r<strong>ed</strong>uces the cost of the initial pump. The disadvantage, however,<br />

is that air can be pull<strong>ed</strong> into the back of the casing thus r<strong>ed</strong>ucing the overall<br />

performance of the pump.<br />

Self Priming<br />

The self-priming chemical pumps are also an offshoot of the horizontal<br />

pumps (Figure 15-18). These are usually available in 316 or ductile iron.

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