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Centrifugal Pumps Design and Application 2nd ed - Val S. Lobanoff, Robert R. Ross (Butterworth-Heinemann, 1992)

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272 <strong>Centrifugal</strong> <strong>Pumps</strong>: <strong>Design</strong> <strong>and</strong> <strong>Application</strong><br />

hydraulic turbine when gain over synchronous spe<strong>ed</strong> is achiev<strong>ed</strong> <strong>and</strong> to<br />

drive the hydraulic turbine at low flow capacities where input HP Is requir<strong>ed</strong>.<br />

The output <strong>and</strong> input HP is determin<strong>ed</strong> by use of a wattmeter with efficiency<br />

curves for the induction machine, A torque meter may also be<br />

us<strong>ed</strong> to measure the power. A venturi meter or an orifice is us<strong>ed</strong> to measure<br />

the flow capacity. Dead weight testers <strong>and</strong> Bourdon-type gauges are<br />

us<strong>ed</strong> to measure the head. The RPM change from synchronous spe<strong>ed</strong> is<br />

count<strong>ed</strong> by use of a strobotac <strong>and</strong> stop watch.<br />

The turbine test may be perform<strong>ed</strong> at a reasonable r<strong>ed</strong>uc<strong>ed</strong> spe<strong>ed</strong> to<br />

facilitate testing. The performance at normal spe<strong>ed</strong> is then determin<strong>ed</strong> by<br />

applying the "affinity laws". The availability of a drive pump with sufficient<br />

head <strong>and</strong> flow capacity is a determining factor for the test spe<strong>ed</strong>.<br />

Cavitation tests are ne<strong>ed</strong><strong>ed</strong> for hydraulic turbine performance characteristics.<br />

This is best determin<strong>ed</strong> by r<strong>ed</strong>ucing the turbine outlet pressure <strong>and</strong><br />

observing any resulting changes in the total dynamic head of the turbine,<br />

the power, the capacity, or efficiency. Measurements of noise, pulsation,<br />

<strong>and</strong> vibration accompanying the operation of the turbine during the cavltation<br />

test should be record<strong>ed</strong>.<br />

<strong>Application</strong>s<br />

Any continuous process where high pressure liquid or partially gassaturat<strong>ed</strong><br />

m<strong>ed</strong>ia is let down to a lower pressure across a r<strong>ed</strong>ucing device<br />

is a potential application for an HPRT. Such potentials are:<br />

• In pipeline service on the downside of high mountain ranges to keep the<br />

pipeline full <strong>and</strong> avoid excessive pressures.<br />

• In ble<strong>ed</strong>ing products from a high-pressure point in the pipeline to storage.<br />

• In geopressur<strong>ed</strong>-geothermal zones where high-temperature water is at<br />

a very high pressure. The formation pressure may exce<strong>ed</strong> 10,000 psig,<br />

while pressure at the surface may approximate 2,000 to 6,00 psig depending<br />

on flow rates.<br />

The early HPRT applications were basically in the noncorrosive <strong>and</strong><br />

nonerosive service. Modern plants use HPTR's nowadays in mildly severe<br />

services such as:<br />

• In hydrocracking operations, where boosting pressure of charge stocks<br />

to the 1,500-2,000 psi operating pressures us<strong>ed</strong> in modern hydrocracking<br />

processes requires large quantities of energy. Effluent from the re-

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