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Centrifugal Pumps Design and Application 2nd ed - Val S. Lobanoff, Robert R. Ross (Butterworth-Heinemann, 1992)

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1S6<br />

<strong>Centrifugal</strong> <strong>Pumps</strong>: <strong>Design</strong> <strong>and</strong> <strong>Application</strong><br />

It is interesting to note that the shutoff head remains unchang<strong>ed</strong> with DI<br />

variation, so the characteristic curves "hinge" about the shutoff point.<br />

Although a rising curve is generally view<strong>ed</strong> as being desirable, it should<br />

be not<strong>ed</strong> that many thous<strong>and</strong>s of pumps have operat<strong>ed</strong> with satisfaction<br />

through the years despite an unstable curve characteristic.<br />

Pump Noise<br />

Noise generation becomes a subject of increasing concern with the increas<strong>ed</strong><br />

power densities associat<strong>ed</strong> with sometimes very compact highspe<strong>ed</strong><br />

pumps. Investigation has shown that noise generation traces to hydraulic<br />

origins, <strong>and</strong> more specifically is at blade pass frequency in RE.<br />

pumps. The underlying noise generating mechanism lies with pronounc<strong>ed</strong><br />

flow stratification within the impeller, so that flow jets issue<br />

from the pressure side of each blade at the impeller exit. These jets impinge<br />

on the geometric anomalies in the discharge vicinity <strong>and</strong> produce<br />

pressure pulses which set the container walls in motion, which in turn<br />

broadcast airborne noise. Noise also propagates through metallic <strong>and</strong><br />

fluid paths making noise control by means of lagging or enclosures extremely<br />

unattractive because the entire pumping system must be treat<strong>ed</strong>,<br />

including the pump, driver, base, <strong>and</strong> piping system.<br />

High-solidity impellers have provid<strong>ed</strong> noise r<strong>ed</strong>uction typically on the<br />

order of 10 dbA, which view<strong>ed</strong> in different contexts translates into 90%<br />

sound power r<strong>ed</strong>uction but is perceiv<strong>ed</strong> by the human ear as being half as<br />

loud. Roughly 5 dbA additional noise r<strong>ed</strong>uction is available by increasing<br />

the case size relative to the impeller size with virtually no sacrifice in<br />

efficiency. Industrial <strong>and</strong> governmental noise st<strong>and</strong>ards can always be<br />

met or exce<strong>ed</strong><strong>ed</strong> with high-solidity impellers, whereas their low-solidity<br />

counterparts are sometimes marginal in this regard.<br />

It should be not<strong>ed</strong> that proper volute sizing is a prerequisite to achieving<br />

either the efficiency gains available with volute collectors or the noise<br />

<strong>and</strong> curve shape advantages associat<strong>ed</strong> with high-solidity impellers. Experience<br />

has taught that the cross-sectional area swept by the volute<br />

should be about 15% to 20% greater than the discharge throat area.<br />

The photograph of Figure 11-11 compares low- <strong>and</strong> high-solidity partial<br />

emission pump impellers equipp<strong>ed</strong> with inducers. Advantages associat<strong>ed</strong><br />

with the high-solidity impellers will result in this type supplanting in<br />

large measure their low solidity counterparts.<br />

<strong>Design</strong> Configuration Options<br />

High-spe<strong>ed</strong> partial emission pumps are well suit<strong>ed</strong> to provide high to<br />

very high heads. Inducers have augment<strong>ed</strong> suction performance so that a

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