Centrifugal Pumps Design and Application 2nd ed - Val S. Lobanoff, Robert R. Ross (Butterworth-Heinemann, 1992)

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Pipeline, Waterflood and CO 2 Pumps 165 Figure 10-33. Performance coverage for typical waterflood applications.

166 Centrifugal Pumps: Design and Application pump conditions range in capacity up to 5,000 GPM and heads up to 11,000 feet (Figure 10-33). Pumps are normally multi-stage with horizontal-split or double-case construction. As many applications use corrosive formation water as the pump fluid, special precautions must be taken in material selection. Among the major factors that must be considered in liquid analysis are: • Salinity. » Aeration. » Particulate matter. » Hydrogen sulfide (sour gas) content. »Inhibiting additives. « pH. • Continuous or intermittent service. • Composition of attached piping. Some materials used successfully in waterflood applications are shown in Table 10-1. The groupings are listed in order of increasing corrosion resistance, CO 2 Pumps When waterflood production is no longer effective, injection of CO 2 and other gases (enhanced recovery) can recover up to 70% of the remaining oil. CO 2 can be transported as a gas, using compressors or as a liquid using centrifugal pumps. Due to the questionable lubricating properties of liquid CO 2 , special precautions must be taken where the possibility of internal metal-to- Table 10-1 Materials for Waterflood Service Pressure Wear Group Casing Impeller Shaft Parts 1 Steel CA-6NM* 410 SS* 410 hardened 2 CA-6NM* CA-6NM* 410 SS* 410 hardened 3 316SS 316SS Monel 316LWith or K-500 stellite 17-4 PH or overlay 17-4PH 4 Duplex Duplex Monel Duplex alloy SS SS K-500 with stellite overlay • When # Z S & present or suspected, hardness shall not exceed R

166 <strong>Centrifugal</strong> <strong>Pumps</strong>: <strong>Design</strong> <strong>and</strong> <strong>Application</strong><br />

pump conditions range in capacity up to 5,000 GPM <strong>and</strong> heads up to<br />

11,000 feet (Figure 10-33). <strong>Pumps</strong> are normally multi-stage with horizontal-split<br />

or double-case construction. As many applications use corrosive<br />

formation water as the pump fluid, special precautions must be taken<br />

in material selection. Among the major factors that must be consider<strong>ed</strong> in<br />

liquid analysis are:<br />

• Salinity.<br />

» Aeration.<br />

» Particulate matter.<br />

» Hydrogen sulfide (sour gas) content.<br />

»Inhibiting additives.<br />

« pH.<br />

• Continuous or intermittent service.<br />

• Composition of attach<strong>ed</strong> piping.<br />

Some materials us<strong>ed</strong> successfully in waterflood applications are shown<br />

in Table 10-1. The groupings are list<strong>ed</strong> in order of increasing corrosion<br />

resistance,<br />

CO 2 <strong>Pumps</strong><br />

When waterflood production is no longer effective, injection of CO 2<br />

<strong>and</strong> other gases (enhanc<strong>ed</strong> recovery) can recover up to 70% of the remaining<br />

oil. CO 2 can be transport<strong>ed</strong> as a gas, using compressors or as a<br />

liquid using centrifugal pumps.<br />

Due to the questionable lubricating properties of liquid CO 2 , special<br />

precautions must be taken where the possibility of internal metal-to-<br />

Table 10-1<br />

Materials for Waterflood Service<br />

Pressure<br />

Wear<br />

Group Casing Impeller Shaft Parts<br />

1 Steel CA-6NM* 410 SS* 410 harden<strong>ed</strong><br />

2 CA-6NM* CA-6NM* 410 SS* 410 harden<strong>ed</strong><br />

3 316SS 316SS Monel 316LWith<br />

or K-500 stellite<br />

17-4 PH or overlay<br />

17-4PH<br />

4 Duplex Duplex Monel Duplex alloy<br />

SS SS K-500 with stellite<br />

overlay<br />

• When # Z S & present or suspect<strong>ed</strong>, hardness shall not exce<strong>ed</strong> R

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