National Gypsum Construction Guide - 12th Edition

National Gypsum Construction Guide - 12th Edition National Gypsum Construction Guide - 12th Edition

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SPECIFICATIONS SECTION 09 28 00 CEMENT BOARD A. This section is written in CSI 3-part format and it assumes that the general conditions of the contract will be AIA A201. This section is proprietary and includes only National Gypsum products. PART 1 GENERAL 1.01 SUMMARY A. Section includes: 1. Cement backerboard for ceramic tile, other interior and exterior applications for walls and ceilings. 2.Underlayment for ceramic tile installations for interior and exterior floors. 3.Substrate for ceramic tile installation for interior and exterior countertops. 1.02 SUBMITTALS A. Product Data: Manufacturers’ specifications and installation instructions for each product specified. 1.03 DELIVERY, STORAGE, AND HANDLING A. Packaging and Shipping: Have materials shipped in manufacturer’s original packages showing manufacturer’s name and product brand name. B. Storage and Protection: Store materials inside and protected from damage by the elements. Protect ends, edges, and faces of cement boards from damage. PART 2 PRODUCTS 2.01 MANUFACTURER A. National Gypsum Company 156 PERMABASE ® BRAND CEMENT BOARD 2.02 MATERIALS A. Cement Board 1.Backer Board: Cementitious, water-durable board; surfaced with fiberglass reinforcing mesh on front and back; long edges wrapped; and complying with ANSI A118.9 and ASTM C 1325 (PermaBase BRAND Cement Board). a. Thickness: 1/2" or 5/8" b.Width: 2' 8", 3', or 4' c. Length: 4', 5', 6', or 8' d.Edges: Tapered e. Density: 72 lbs. per cu. ft. f. Water Absorption: Not greater than 8% when tested for 24 hours in accordance with ASTM C 473. 2. Bendable Backer Board: Cementitious, water-durable board; surfaced with fiberglass reinforcing mesh on front and back; long edges wrapped; and complying with ANSI A118.9 (PermaBase Flex BRAND Cement Board). a. Thickness: 1/2" b.Width: 4' c. Length: 8' d.Edges: Tapered e. Density: 72 lbs. per cu. ft. f. Water Absorption: Not greater than 8% when test ed for 24 hours in accor dance with ASTM C 473. 3. Underlayment: Cementitious, waterdurable board; surfaced with fiberglass reinforcing mesh on front and back; long edges wrapped; and complying with ANSI A118.9 and ASTM C 1325 (PermaBase BRAND Cement Board). a. Thickness: 1/4" b.Width: 3' or 4' c. Length: 5' d.Edges: Tapered e. Density: 72 lbs. per cu. ft. f. Water Absorption: Not greater than 8% when test ed for 24 hours in accor dance with ASTM C 473. B. Fasteners: 1.Nails: 1-1/2" long, hot dipped galvanized, for use with wood framing and complying with Federal Specification FF-N-105B, Type 2, Style 20. 2.Screws: PermaBase Cement Board Hi-Lo thread screws (No. 8), wafer head, corrosionresistant, 1-1/4" or 1-5/8" long, for use with wood framing and complying with ASTM C 1002. 3.Screws: PermaBase Cement Board drill point screws (No. 8) wafer head, corrosion-resistant, 1-1/4" or 1-5/8" long, for use with 20 to 14 ga. steel framing and complying with ASTM C 1002. C. Joint Treatment: 1.Tape: Alkali-resistant fiberglass mesh tape for joint reinforcement, 2" wide mesh tape for interior applications and 4" wide mesh tape for exterior applications. 2.Bonding Materials: Latex- Portland cement mortar or Dry-Set (thin-set) mortar, for joint treatment and setting face material, complying with ANSI A118.1 or A118.4 standards. Type 1 organic adhesive meeting ANSI A136.1 may be utilized for interior use only. PART 3 EXECUTION 3.01 INSTALLATION A. General: In accordance with manufacturer’s recommendations. National Gypsum Company “PermaBase Cement Board Construction Guide” and the following standard: 1. Installation of cementitious backer units: ANSI A108.11. 3.02 PROTECTION A. Protect cement board installations from damage and deterioration until the date of substantial completion. LIMITED WARRANTY AND REMEDIES Products manufactured and sold by National Gypsum Company are warranted by National Gypsum Company to its customers to be free from defects in materials and workmanship at the time of shipment. THIS EXPRESS WARRANTY IS THE ONLY WARRANTY APPLICABLE TO SUCH PRODUCTS, AND IS IN LIEU OF AND EXCLUDES ALL OTHER EXPRESS ORAL OR WRIT- TEN WARRANTIES AND ALL IMPLIED WARRANTIES, INCLUD- ING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MER- CHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. National Gypsum Company will not be liable for any incidental, indirect or consequential losses, damages or expenses. The customer’s exclusive remedy for any type of claim or action for defective products will be limited to the replacement of the products (in the form originally shipped) or, at National Gypsum’s option, to a payment or credit not greater than the original purchase price of the products. National Gypsum Company will not be liable for products claimed to be defective where the defect resulted from causes not within National Gypsum’s control, or which arose or occurred after shipment, including but not limited to accidents, misuse, mishandling, improper installation, contamination or adulteration by other materials or goods, or abnormal conditions of temperature, moisture, dirt or corrosive matter. Any claim that products sold by National Gypsum Company were defective or other-wise did not conform to the contract of sale is waived unless the customer submits it in writing to National Gypsum within thirty (30) days from the date the customer discovered or should have discovered the defect or nonconformance. No legal action or proceeding complaining of goods sold by National Gypsum may be brought by the customer more than one year after the date the customer discovered or should have discovered the defect or problem of which it complains. ®

12 TH EDITION Index A Accessories .................................................................34, 47, 94 Acoustical testing.......................................................................8 Adhesive nail-on of gypsum board ...............................101, 102 Area separation walls ...............................................19, 20, 140 basement .......................................................................143 clips ...............................................................................141 intermediate floors ................................................142, 143 nonload-bearing ............................................................140 solid ..............................................................................140 top floor ................................................................142, 143 ASTM and Federal Specification product numbers ...................3 B Banjo taper .............................................................................69 Basecoat plasters .....................................................................35 Bending radii .....................................................................65, 75 C CAD drawing information ....................... Inside front cover, 161 Casing bead ................................................................34, 47, 94 Cavity Shaftwall system ........................................................123 for horizontal duct protection .................................26, 137 Ceiling board, high strength ..............................................61, 77 Ceiling panels, Gridstone BRAND ...........................62, 86, 87, 88 Ceilings, steel frame .........................................24-26, 40-42, 99 Ceilings, wood frame ................................................22-24, 101 Cement board .......................................................................145 Cement board, flexible .........................................................154 Cement board stucco wall system ........................................151 Channels, steel ........................................................................93 Chase wall ..............................................................................92 CleanRoom ceiling panels.................................................62, 87 Column fireproofing .........................................................21, 39 Control joints ...................................................8, 47, 49, 71, 94 in ceilings ........................................................................71 Cornerbead .................................................................34, 47, 94 Counters ...............................................................................149 Critical lighting areas ............................................................119 Curved surface, gypsum board over ...................................65, 75 ® 157 INDEX

SPECIFICATIONS<br />

SECTION 09 28 00<br />

CEMENT BOARD<br />

A. This section is written in CSI<br />

3-part format and it assumes<br />

that the general conditions of<br />

the contract will be AIA<br />

A201. This section is proprietary<br />

and includes only<br />

<strong>National</strong> <strong>Gypsum</strong> products.<br />

PART 1 GENERAL<br />

1.01 SUMMARY<br />

A. Section includes:<br />

1. Cement backerboard for<br />

ceramic tile, other interior<br />

and exterior applications for<br />

walls and ceilings.<br />

2.Underlayment for ceramic<br />

tile installations for interior<br />

and exterior floors.<br />

3.Substrate for ceramic tile<br />

installation for interior and<br />

exterior countertops.<br />

1.02 SUBMITTALS<br />

A. Product Data:<br />

Manufacturers’ specifications<br />

and installation instructions<br />

for each product specified.<br />

1.03 DELIVERY, STORAGE,<br />

AND HANDLING<br />

A. Packaging and Shipping:<br />

Have materials shipped in<br />

manufacturer’s original<br />

packages showing manufacturer’s<br />

name and product<br />

brand name.<br />

B. Storage and Protection:<br />

Store materials inside and<br />

protected from damage by<br />

the elements. Protect ends,<br />

edges, and faces of cement<br />

boards from damage.<br />

PART 2 PRODUCTS<br />

2.01 MANUFACTURER<br />

A. <strong>National</strong> <strong>Gypsum</strong> Company<br />

156 PERMABASE ® BRAND CEMENT BOARD<br />

2.02 MATERIALS<br />

A. Cement Board<br />

1.Backer Board:<br />

Cementitious, water-durable<br />

board; surfaced with fiberglass<br />

reinforcing mesh on<br />

front and back; long edges<br />

wrapped; and complying<br />

with ANSI A118.9 and ASTM<br />

C 1325 (PermaBase BRAND<br />

Cement Board).<br />

a. Thickness: 1/2" or 5/8"<br />

b.Width: 2' 8", 3', or 4'<br />

c. Length: 4', 5', 6', or 8'<br />

d.Edges: Tapered<br />

e. Density: 72 lbs. per cu. ft.<br />

f. Water Absorption: Not<br />

greater than 8% when tested<br />

for 24 hours in accordance<br />

with ASTM C 473.<br />

2. Bendable Backer Board:<br />

Cementitious, water-durable<br />

board; surfaced with fiberglass<br />

reinforcing mesh on<br />

front and back; long edges<br />

wrapped; and complying<br />

with ANSI A118.9<br />

(PermaBase Flex BRAND<br />

Cement Board).<br />

a. Thickness: 1/2"<br />

b.Width: 4'<br />

c. Length: 8'<br />

d.Edges: Tapered<br />

e. Density: 72 lbs. per cu. ft.<br />

f. Water Absorption: Not<br />

greater than 8% when test<br />

ed for 24 hours in accor<br />

dance with ASTM C 473.<br />

3. Underlayment:<br />

Cementitious, waterdurable<br />

board; surfaced<br />

with fiberglass reinforcing<br />

mesh on front and back;<br />

long edges wrapped; and<br />

complying with ANSI<br />

A118.9 and ASTM C 1325<br />

(PermaBase BRAND Cement<br />

Board).<br />

a. Thickness: 1/4"<br />

b.Width: 3' or 4'<br />

c. Length: 5'<br />

d.Edges: Tapered<br />

e. Density: 72 lbs. per cu. ft.<br />

f. Water Absorption: Not<br />

greater than 8% when test<br />

ed for 24 hours in accor<br />

dance with ASTM C 473.<br />

B. Fasteners:<br />

1.Nails: 1-1/2" long, hot<br />

dipped galvanized, for use<br />

with wood framing and complying<br />

with Federal<br />

Specification FF-N-105B,<br />

Type 2, Style 20.<br />

2.Screws: PermaBase<br />

Cement Board Hi-Lo<br />

thread screws (No. 8),<br />

wafer head, corrosionresistant,<br />

1-1/4" or 1-5/8"<br />

long, for use with wood<br />

framing and complying<br />

with ASTM C 1002.<br />

3.Screws: PermaBase Cement<br />

Board drill point screws (No.<br />

8) wafer head, corrosion-resistant,<br />

1-1/4" or 1-5/8" long, for<br />

use with 20 to 14 ga. steel<br />

framing and complying with<br />

ASTM C 1002.<br />

C. Joint Treatment:<br />

1.Tape: Alkali-resistant fiberglass<br />

mesh tape for joint reinforcement,<br />

2" wide mesh tape<br />

for interior applications and 4"<br />

wide mesh tape for exterior<br />

applications.<br />

2.Bonding Materials: Latex-<br />

Portland cement mortar or<br />

Dry-Set (thin-set) mortar, for<br />

joint treatment and setting<br />

face material, complying<br />

with ANSI A118.1 or A118.4<br />

standards. Type 1 organic<br />

adhesive meeting ANSI<br />

A136.1 may be utilized for<br />

interior use only.<br />

PART 3 EXECUTION<br />

3.01 INSTALLATION<br />

A. General: In accordance with<br />

manufacturer’s recommendations.<br />

<strong>National</strong> <strong>Gypsum</strong><br />

Company “PermaBase<br />

Cement Board <strong>Construction</strong><br />

<strong>Guide</strong>” and the following<br />

standard:<br />

1. Installation of cementitious<br />

backer units: ANSI A108.11.<br />

3.02 PROTECTION<br />

A. Protect cement board installations<br />

from damage and deterioration<br />

until the date of substantial<br />

completion.<br />

LIMITED WARRANTY<br />

AND REMEDIES<br />

Products manufactured and sold by<br />

<strong>National</strong> <strong>Gypsum</strong> Company are warranted<br />

by <strong>National</strong> <strong>Gypsum</strong><br />

Company to its customers to be free<br />

from defects in materials and workmanship<br />

at the time of shipment. THIS<br />

EXPRESS WARRANTY IS THE ONLY<br />

WARRANTY APPLICABLE TO<br />

SUCH PRODUCTS, AND IS IN<br />

LIEU OF AND EXCLUDES ALL<br />

OTHER EXPRESS ORAL OR WRIT-<br />

TEN WARRANTIES AND ALL<br />

IMPLIED WARRANTIES, INCLUD-<br />

ING BUT NOT LIMITED TO THE<br />

IMPLIED WARRANTIES OF MER-<br />

CHANTABILITY AND FITNESS FOR<br />

A PARTICULAR PURPOSE.<br />

<strong>National</strong> <strong>Gypsum</strong> Company will not<br />

be liable for any incidental, indirect<br />

or consequential losses, damages or<br />

expenses. The customer’s exclusive<br />

remedy for any type of claim or<br />

action for defective<br />

products will be limited to the replacement<br />

of the products (in the form<br />

originally shipped) or, at <strong>National</strong><br />

<strong>Gypsum</strong>’s option, to a payment or<br />

credit not greater than the original<br />

purchase price of the products.<br />

<strong>National</strong> <strong>Gypsum</strong> Company will not<br />

be liable for products claimed to be<br />

defective where the defect resulted<br />

from causes not within <strong>National</strong><br />

<strong>Gypsum</strong>’s control, or which arose or<br />

occurred after shipment, including<br />

but not limited to accidents, misuse,<br />

mishandling, improper installation,<br />

contamination or adulteration by<br />

other materials or goods, or abnormal<br />

conditions of temperature, moisture,<br />

dirt or corrosive matter.<br />

Any claim that products sold by<br />

<strong>National</strong> <strong>Gypsum</strong> Company were<br />

defective or other-wise did not conform<br />

to the contract of sale is waived<br />

unless the customer submits it in writing<br />

to <strong>National</strong> <strong>Gypsum</strong> within thirty<br />

(30) days from the date the customer<br />

discovered or should have discovered<br />

the defect or nonconformance. No<br />

legal action or proceeding complaining<br />

of goods sold by <strong>National</strong><br />

<strong>Gypsum</strong> may be brought by the customer<br />

more than one year after the date the<br />

customer discovered or should have discovered<br />

the defect or problem of which it complains.<br />

®

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