National Gypsum Construction Guide - 12th Edition
National Gypsum Construction Guide - 12th Edition National Gypsum Construction Guide - 12th Edition
EXTERIOR APPLICATIONS APPLICATIONS An ideal substrate for exterior applications such as: � Tile applications � Stucco applications � Countertops � Soffit panels � Sheathing panels � Decks � Outdoor kitchens/grills INSTALLATION GENERAL: All framing should comply with local building code requirements and be designed to provide support with a maximum allowable deflection of L/360 under all intended live (including wind) and dead loads. Note: Cut or score PermaBase on rough side of panel. Install tile and tile setting materials in accordance with current ANSI specifications and Tile Council of America (TCA) guidelines. CONTROL JOINTS: For exterior installations, allow a maximum of 16 lineal feet between control joints. (For exterior tile applications, control joints should be spaced a maximum of every 12'.) A control joint must be installed but not limited to the following locations: where expansion joints occur in the framing or building (discontinue all cross furring members located behind joint); when boards abut dissimilar materials; where framing material changes; at changes of building shape or structural system; at each story separation. Place control joints at corners of window and door openings, or follow specifications of architect. Control joint cavity shall not be filled with coating or other materials. DECKS SUBFLOOR: Plywood should be securely glued and fastened to floor joists spaced a maximum of 16" o.c. Subfloor should be sloped at a minimum pitch of 1/4" per foot. The floor surface should be true to plane within 1/8" in 10'. 150 PERMABASE ® BRAND CEMENT BOARD UNDERLAYMENT: Using a 1/4" square-notched trowel, apply a setting bed of latex-Portland cement mortar to the subfloor. Immediately laminate PermaBase to subfloor, leaving a 1/8" space between boards at all joints and corners. Leave a 1/4" gap along walls. Stagger all joints so they do not line up with underlying substrate joints. Fasten PermaBase every 8" o.c. throughout board field and around all edges while setting bed mortar is still workable. Around the perimeter of each board, locate fasteners 2" from the corners and not less than 3/8" from the edges. Fill all joints solid with bonding material. On non-tapered joints such as butt ends, apply a 6" wide, 1/16" thick coat over the entire joint. For all joints, immediately embed alkali resistant fiberglass mesh tape fully into applied bonding material; ensure that tape is centered over joint. Apply bonding material over fasteners to fully conceal. Remove all excess bonding material and allow to cure. WATERPROOF MEMBRANE: Trowel apply waterproof membrane to the entire surface of the PermaBase, following membrane manufacturer’s installation instructions in detail. WALLS & CEILINGS WALL FRAMING: Studs should be spaced a maximum of 16" o.c. Edges/ends of PermaBase parallel to framing should be continuously supported. Provide additional blocking when necessary to permit proper PermaBase attachment. Do not install PermaBase directly over protrusions from stud plane such as heavy brackets or fastener heads. CEILING FRAMING: The deflection of the complete ceiling assembly due to dead load (including insulation, PermaBase, bonding material and facing material) should not exceed L/360. The dead load applied to the ceiling frame should not exceed 10 psf. Ceiling joist or furring channel should not exceed 16" o.c. (Edges of PermaBase parallel to framing should be continuously supported.) Provide additional blocking when necessary to permit proper PermaBase attachment. WEATHER BARRIER: While PermaBase is unaffected by moisture, a water barrier must be installed to protect the cavity. It should be installed according to the manufacturer’s specifications. PERMABASE CEMENT BOARD: Apply PermaBase with ends and edges closely butted but not forced together. Stagger end joints in successive courses. Drive fasteners into field of cement board first, working toward ends and edges. Space fasteners maximum 8" o.c. for walls, 6" o.c. for ceilings with perimeter fasteners at least 3/8" and less than 5/8" from ends and edges. JOINT REINFORCEMENT: Trowel bonding material to completely fill the tapered recessed board joints and gaps between each panel. On nontapered joints apply a 6" wide, approx. 1/16" thick coat of bonding material over entire joint. For all joints, immediately embed 4" alkali resistant fiberglass mesh tape fully into applied bonding material and allow to cure. Same bonding material should be applied to corners, control joints, trims or other accessories. Feather bonding material over fasteners to fully conceal.
WATER-MANAGED, HIGH-IMPACT RESISTANT WALL SYSTEM CEMENT BOARD STUCCO WALL SYSTEM APPLICATIONS Cement Board Stucco is a water-managed exterior wall system designed to provide increased high-impact and weather resistance and improved dimensional stability where exterior insulation value is not required. For the purposes of meeting structural racking or fire code requirements, it is applied over the following approved sheathings: Exposure 1 or exterior plywood (grade C- D or better); Exposure 1 OSB; glass mat gypsum substrate meeting ASTM C 1177; or water resistant core gypsum (ASTM C 1396). It combines the strength and durability of PermaBase Cement Board with the performance and beauty of reinforced base coats and textured finishes. All finishes are available in a limitless color selection and offer performance enhancement options ranging from extra mildew resistance to added flexibility. Behind the system, a weatherresistant barrier complying with ASTM D-226 protects approved sheathings and other structural components and serves as a component to evacuate incidental water. Cement Board Stucco allows you to enclose and finish a project in as little as two days, speeding occupancy. USES For high-impact and weatherresistant exterior wall in residential and low-rise commercial applications. Framing Acceptable Sheathing Moisture Protection Barrier (By Others) PermaBase ® BRAND Cement Board Corrosion Resistant Fasteners 4" Mesh Tape Base Coat Reinforcing Mesh Base Coat Exterior Finish Flashing Or Starter Track ADVANTAGES DURABILITY/STRENGTH: Moisture resistant, durable PermaBase Cement Board substrates applied over a primary sheathing provide extraordinary impact and puncture resistance to the system. WEATHER RESISTANCE: 100% Acrylic base coats and finishes repel weather at the system’s surface. WATER-MANAGED DESIGN: The water-managed design of the system provides drainage to the exterior of incidental water that might enter around or through window or door openings and penetrate behind the cladding in frame construction. DESIGN OPTIONS: Cement Board Stucco provides the popular stucco look, including the attachment of special pre-molded shapes and a wide variety of finish texture and color options in standard colors and custom colors. Contact exterior coatings manufacturer for color and installation instructions. LIMITATIONS � Use is limited to residential and low-rise commercial applications. � Thin veneer construction will tend to reveal planar irregularities in the frame construction. � Minor cracking at joints might become visible in the finished exterior surface. 09 28 00/NGC � For exterior finishes applied direct to PermaBase, reinforcing mesh must be embedded in basecoat. Consult exterior manufacturer for additional installation requirements. � For conventional Portland Cement plaster systems, self-furring metal lath must be used over PermaBase and adhered to studs. PERMABASE ® BRAND CEMENT BOARD 151 09 28 00
- Page 101 and 102: Steel Frame Ceilings/Furring Channe
- Page 103 and 104: Wood Frame Walls and Ceilings/Singl
- Page 105 and 106: TECHNICAL DATA 09 29 00/NGC FASTENE
- Page 107 and 108: 2. Laminating is an excellent way t
- Page 109 and 110: INSTALLATION SPLICE ON JOIST 1 1/4"
- Page 111 and 112: RECOMMENDATIONS Z FURRING 1. Begin
- Page 113 and 114: STEEL JAMB 1" FIRE-SHIELD SHAFTLINE
- Page 115 and 116: ProForm BRAND Taping Joint Compound
- Page 117 and 118: ProForm ® BRAND Texture Products D
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- Page 123 and 124: D.Fire-Resistant Mold-Resistant Gyp
- Page 125 and 126: 12 TH EDITION Cavity Shaftwa l Syst
- Page 127 and 128: VIEW A-A U498 2 HOUR STAIRWELL CONS
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- Page 131 and 132: 20 GA. 3" LEG J TRACK SHAFTWALL J T
- Page 133 and 134: CANTS SCREWED TO SHAFTWALL STUDS 75
- Page 135 and 136: TOGGLE BOLT SHAFTWALL STUD 6" x 23
- Page 137 and 138: Note: Maintain 24" module Shaftwall
- Page 139 and 140: Horizontal Shaftwall Duct and Ceili
- Page 141 and 142: 12 TH EDITION H-Stud Area Separatio
- Page 143 and 144: AREA SEPARATION WALL LIMITING HEIGH
- Page 145 and 146: 1" FIRE-SHIELD SHAFTLINER 3/4" AIR
- Page 147 and 148: 12 TH EDITION PermaBase ® BRAND Ce
- Page 149 and 150: WARRANTY � 30-year limited warran
- Page 151: FLOOR UNDERLAYMENT COUNTERTOP JOINT
- Page 155 and 156: PERMABASE ® BRAND CEMENT BOARD TEC
- Page 157 and 158: INSTALLATION INTERIOR APPLICATIONS
- Page 159 and 160: 12 TH EDITION Index A Accessories .
- Page 161 and 162: L Laminated partitions ............
- Page 163 and 164: INDEX OF CAD DETAIL DRAWINGS DETAIL
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WATER-MANAGED, HIGH-IMPACT RESISTANT WALL SYSTEM<br />
CEMENT BOARD STUCCO WALL SYSTEM<br />
APPLICATIONS<br />
Cement Board Stucco is a<br />
water-managed exterior wall<br />
system designed to provide<br />
increased high-impact and<br />
weather resistance and<br />
improved dimensional stability<br />
where exterior insulation value<br />
is not required. For the purposes<br />
of meeting structural racking<br />
or fire code requirements, it is<br />
applied over the following<br />
approved sheathings: Exposure<br />
1 or exterior plywood (grade C-<br />
D or better); Exposure 1 OSB;<br />
glass mat gypsum substrate<br />
meeting ASTM C 1177; or<br />
water resistant core gypsum<br />
(ASTM C 1396).<br />
It combines the strength and<br />
durability of PermaBase Cement<br />
Board with the performance<br />
and beauty of reinforced base<br />
coats and textured finishes. All<br />
finishes are available in a limitless<br />
color selection and<br />
offer performance enhancement<br />
options ranging from<br />
extra mildew resistance to<br />
added flexibility.<br />
Behind the system, a weatherresistant<br />
barrier complying<br />
with ASTM D-226 protects<br />
approved sheathings and other<br />
structural components and<br />
serves as a component to evacuate<br />
incidental water. Cement<br />
Board Stucco allows you to<br />
enclose and finish a project in<br />
as little as two days, speeding<br />
occupancy.<br />
USES<br />
For high-impact and weatherresistant<br />
exterior wall in residential<br />
and low-rise commercial<br />
applications.<br />
Framing<br />
Acceptable Sheathing<br />
Moisture Protection Barrier<br />
(By Others)<br />
PermaBase ® BRAND<br />
Cement Board<br />
Corrosion Resistant<br />
Fasteners<br />
4" Mesh Tape<br />
Base Coat<br />
Reinforcing Mesh<br />
Base Coat<br />
Exterior Finish<br />
Flashing Or Starter Track<br />
ADVANTAGES<br />
DURABILITY/STRENGTH:<br />
Moisture resistant, durable<br />
PermaBase Cement Board substrates<br />
applied over a primary<br />
sheathing provide extraordinary<br />
impact and puncture<br />
resistance to the system.<br />
WEATHER RESISTANCE:<br />
100% Acrylic base coats and<br />
finishes repel weather at the<br />
system’s surface.<br />
WATER-MANAGED DESIGN:<br />
The water-managed design of<br />
the system provides drainage to<br />
the exterior of incidental water<br />
that might enter around or<br />
through window or door openings<br />
and penetrate behind the<br />
cladding in frame construction.<br />
DESIGN OPTIONS:<br />
Cement Board Stucco provides<br />
the popular stucco look,<br />
including the attachment of<br />
special pre-molded shapes and<br />
a wide variety of finish texture<br />
and color options in standard<br />
colors and custom colors.<br />
Contact exterior coatings<br />
manufacturer for color and<br />
installation instructions.<br />
LIMITATIONS<br />
� Use is limited to residential<br />
and low-rise commercial<br />
applications.<br />
� Thin veneer construction will<br />
tend to reveal planar irregularities<br />
in the frame construction.<br />
� Minor cracking at joints<br />
might become visible in the<br />
finished exterior surface.<br />
09 28 00/NGC<br />
� For exterior finishes applied<br />
direct to PermaBase, reinforcing<br />
mesh must be<br />
embedded in basecoat.<br />
Consult exterior manufacturer<br />
for additional installation<br />
requirements.<br />
� For conventional Portland<br />
Cement plaster systems,<br />
self-furring metal lath must<br />
be used over PermaBase<br />
and adhered to studs.<br />
PERMABASE ® BRAND CEMENT BOARD<br />
151<br />
09 28 00
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