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National Gypsum Construction Guide - 12th Edition

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Sound and Fire Rated Assemblies<br />

SOUND RATINGS<br />

Drywall and plaster construction<br />

systems are laboratory<br />

tested to establish their<br />

sound insulation characteristics.<br />

Airborne sound insulation<br />

is reported as the<br />

Sound Transmission Class<br />

(STC), whereas impact<br />

noise, tested on floor-ceiling<br />

systems only, is reported<br />

as the Impact Insulation<br />

Class (IIC).<br />

When selecting systems based<br />

on laboratory performance<br />

ratings, it should be clearly<br />

understood that field conditions<br />

such as flanking<br />

paths, air leaks, etc. caused<br />

by design or workmanship<br />

can reduce acoustical performance.<br />

For these reasons<br />

<strong>National</strong> <strong>Gypsum</strong><br />

Company cannot guarantee<br />

the performance ratings<br />

of specific construction<br />

assemblies erected in<br />

the field.<br />

To achieve maximum sound<br />

isolation from an assembly,<br />

published construction<br />

details must be followed<br />

completely. The use of<br />

non-hardening, permanent,<br />

resilient, acoustical sealant<br />

is recommended to seal off<br />

air leaks at floor, ceiling,<br />

and partition or wall intersections.<br />

In selecting a construction system<br />

where sound isolation<br />

is important it is necessary<br />

to take into account the<br />

building’s overall structural<br />

design, openings, type of<br />

occupancy, location and<br />

background noise level.<br />

The complexity of the proposed<br />

system will necessarily<br />

affect the final cost and<br />

possibly the in-place<br />

acoustical performance of<br />

the system.<br />

The national standard for airborne<br />

sound testing, ASTM<br />

E 90, measures the sound<br />

transmission loss from 125<br />

to 4,000 Hertz. It is measured<br />

at 16 one-third<br />

octave frequencies. The<br />

data measured in ASTM<br />

E 90 is then fitted to the<br />

STC curve as is specified in<br />

ASTM E 413. The STC<br />

should not be compared<br />

with FSTC values that are<br />

obtained from field sound<br />

transmission loss tests following<br />

ASTM E 336 procedures.<br />

The method used to<br />

determine FSTC ratings is<br />

different and cannot be<br />

related to STC ratings<br />

achieved by ASTM Method<br />

E 90.<br />

FIRE RESISTANCE<br />

The term “fire-resistance”<br />

designates the ability of a<br />

laboratory-constructed<br />

assembly to contain a fire<br />

in a carefully controlled test<br />

setting for a specified period<br />

of time. Such an assembly<br />

might be a partition, a<br />

floor/ceiling, a roof/ceiling,<br />

or a protected beam or column.<br />

The degree that<br />

assemblies put together and<br />

tested under controlled laboratory<br />

conditions retard<br />

the spread of damaging<br />

heat is measured in intervals<br />

of time. For example, if<br />

a construction assembly in<br />

the laboratory adequately<br />

contains the heat for two<br />

hours and meets other<br />

requirements during the<br />

laboratory fire test, it is<br />

given a two-hour fire resistance<br />

rating.<br />

Fire tests may be conducted at<br />

any of several recognized<br />

facilities. Partitions,<br />

floor/ceilings, roof/ceilings,<br />

beams and columns are<br />

tested in accordance with<br />

ASTM Standard E 119, Fire<br />

Tests of Building and<br />

<strong>Construction</strong> Materials.<br />

Fire-resistance ratings are<br />

based on full-scale tests<br />

under controlled conditions<br />

and are generally recognized<br />

by building code<br />

authorities and fire insurance<br />

rating bureaus.<br />

Requirements for fire-resistance<br />

ratings are usually<br />

assigned by local building<br />

code officials based on the<br />

expected occupancy of the<br />

space. It is critical that you<br />

review plans in the bid<br />

stage to ensure that the<br />

details drawn match the<br />

referenced design numbers.<br />

If the detail drawn does not<br />

match the assembly design<br />

number as listed in the<br />

<strong>Gypsum</strong> Association Fire<br />

Resistance Design Manual,<br />

UL Fire Resistance<br />

Directory, or Factory<br />

Mututal Specification<br />

Tested Products <strong>Guide</strong>,<br />

contact the architect for a<br />

clarification.<br />

Fire-resistant ratings represent<br />

the results of controlled<br />

laboratory tests on assemblies<br />

made of specific con-<br />

8 NATIONAL GYPSUM SOUND AND FIRE RATED ASSEMBLIES<br />

figuration. For that reason,<br />

<strong>National</strong> <strong>Gypsum</strong><br />

Company cannot guarantee<br />

the performance of specific<br />

construction assemblies<br />

erected in the field. When<br />

selecting construction<br />

assemblies to meet certain<br />

fire-resistance requirements,<br />

caution must be<br />

used to ensure that each<br />

component of the assembly<br />

is the one specified in the<br />

test. Further, precaution<br />

should be taken that assembly<br />

procedure is in accordance<br />

with that of the tested<br />

assembly.<br />

For fire safety information, go to<br />

www.nationalgypsum.com.<br />

CONTROL JOINTS AND<br />

ISOLATION DETAILS<br />

Though most systems referred<br />

to in this manual are nonload-bearing,<br />

they need<br />

structural consideration of<br />

their ability to retain<br />

integrity over a period of<br />

time and be relatively rigid.<br />

When other elements such<br />

as doors, fixtures, cabinets,<br />

etc., are affixed or joined to<br />

a drywall or plaster system,<br />

provision must be made to<br />

ensure that these loads are<br />

adequately supported.<br />

Structural framing, completely<br />

separate from the<br />

system, may be necessary<br />

to support eccentric or<br />

heavy loads.<br />

CONTROL JOINTS<br />

Control joints are frequently<br />

necessary to prevent cracking<br />

in the gypsum board<br />

and plaster systems.<br />

Isolation should always be<br />

considered where structural<br />

elements such as slabs,<br />

columns, or exterior walls<br />

can bear directly on nonload-bearing<br />

partitions.<br />

<strong>Gypsum</strong> as well as other<br />

building products and<br />

materials are subject to<br />

some form of movement<br />

induced by changes in<br />

moisture or temperature, or<br />

both. To relieve the stresses<br />

which occur as a result of<br />

such movement, control<br />

joints are required in both<br />

partitions and ceilings.<br />

Location of control joints is<br />

the ultimate responsibility<br />

of the design professional.<br />

Control joints prevent<br />

cracking in large areas of<br />

gypsum board.<br />

PARTITION CONTROL<br />

JOINTS<br />

In long expanses of partitions<br />

such as corridors, control<br />

joints should be used at<br />

least every 30'. Door and<br />

window openings create<br />

stress points in partitions<br />

and are recommended<br />

locations for control joints.<br />

Where jambs extend from<br />

floor to ceiling and are<br />

spaced not farther apart<br />

than 30', no control joints<br />

are required. When<br />

“through-wall” control<br />

joints are required in fire<br />

rated assemblies, special<br />

details are necessary which<br />

are shown on page 96.<br />

They are based on<br />

Warnock-Hersey Report<br />

WHI 651-0318.1.<br />

CEILING CONTROL JOINTS<br />

For large expanses of ceilings<br />

with perimeter relief,<br />

control joints must be<br />

located a maximum of 50'<br />

o.c. in either direction;<br />

without perimeter relief,<br />

30' o.c. maximum in either<br />

direction. Control joints<br />

should be installed where<br />

framing or furring changes<br />

direction.<br />

PERIMETER CONTROL<br />

JOINTS<br />

Acceptable perimeter control<br />

joints in systems do not<br />

adversely affect fire or<br />

sound ratings. The use of<br />

perimeter control joints in<br />

fire-rated assemblies is<br />

described in UL Report<br />

R-4024-7-8 and Factory<br />

Mutual Report 16738.69.<br />

REQUEST TEST COPIES BY<br />

CALLING 1-800-NATIONAL<br />

(1-800-628-4662).

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