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Andidrain Brochure

Introducing the industrial services specialist

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DISAB Centurion: High Performance<br />

Wet/Dry Materials Handling Unit<br />

DISAB Centurion:<br />

• High performance vacuum tanker that will<br />

vacuum dry or wet material<br />

• The DISAB can vacuum material from<br />

200m away and from a tank that is up<br />

to 100m deep<br />

• High tip directly into a skip<br />

• Dry material can be placed in bulk bags<br />

using the bagging facility at the rear<br />

Applications:<br />

• Sludge and primary tank cleaning<br />

• Detention tank cleaning<br />

• Grit detritor cleaning<br />

• Deep wet well cleaning<br />

• Activated sludge lane cleaning<br />

• Anaerobic digestion plant cleaning<br />

• Large culvert cleaning<br />

• A Disab can empty a tank containing grit,<br />

screenings and sludge far quicker than a<br />

conventional JetVac.<br />

DISAB Centurion<br />

T | 01228 672300 or 01274 583696 E | enquiries@andidrain.co.uk W | www.andidrain.co.uk


Mobile Screening and Dewatering Plant<br />

The D:MAX is a mobile screening & classification<br />

system which efficiently removes grit, screenings and<br />

other troublesome solids from your waste stream.<br />

A specialist plant that is used in tank cleaning projects<br />

to screen and dewater material from sludge holding<br />

tanks, primary tanks, digesters, storm detention tanks,<br />

pumping stations and culverts.<br />

It is mounted on a low loader trailer and transported to<br />

site by a tractor unit for temporary deployment.<br />

The mobile screening and dewatering process:<br />

1. Remove wet material from the tank using the DISAB.<br />

2. The DISAB is connected to the mobile screening plant and<br />

transfers material directly into the mobile screening plant.<br />

3. The material is screened and the dry material is separated<br />

into grit and screenings which is deposited into two<br />

separate skips.<br />

4. The screened effluent is pumped into the site drainage or<br />

site process.<br />

The mobile screening unit will:<br />

• Reduce the volume of the waste for offsite disposal by<br />

up to 90%<br />

How does it work?<br />

First Stage<br />

The wet material is delivered to the Mobile Screening and<br />

Dewatering Plant and fed directly onto the primary course<br />

vibrating screen where the screenings are removed. This<br />

dry material is discharged into a skip at the end of the<br />

primary screen.<br />

Second Stage<br />

The wet material passes through the course screen drops into<br />

a hopper and is pumped from the hopper to a hydro-cyclone.<br />

The grit size particles are separated from the liquid by<br />

centrifugal force and dropped onto the final vibrating screen<br />

for final dewatering and are discharged into a skip at the end<br />

of the final screen.<br />

Third Stage<br />

The screened wastewater is pumped from the hydro-cyclone<br />

into the customer’s site drainage or site process.<br />

The operation is continuous and the pumps and screens are<br />

electrically driven by a 200 KVA generator that is fitted to the<br />

front of the low loader chassis.<br />

• Screen and dewater the waste onsite<br />

Dry material from Mobile Screening and Dewatering Plant deposited into skip.<br />

DISAB and Mobile Screening and Dewatering Plant.<br />

T | 01228 672300 or 01274 583696 E | enquiries@andidrain.co.uk W | www.andidrain.co.uk


Kaiser Whale Sewer Recycler<br />

Kaiser Whale:<br />

• Jets at 410 Litres Per Minute up to 200 Bar<br />

and 200m of jetting hose<br />

• Vacuums to depths of around 20m deep<br />

• Water Reuse through on board recycling<br />

• The recycler can work continuously as the<br />

water removed by the vacuum hose from<br />

the sewer is filtered in the recycler’s debris<br />

tank and pumped back through the jetting<br />

hose. This is compared to a JetVac that<br />

has to spend many hours a day filling up<br />

it’s jetting tank with mains water<br />

Applications:<br />

• Sewer Cleaning<br />

• Culvert Cleaning<br />

• Highway Drainage Cleaning<br />

• Root Cutting<br />

• Large Diameter Pipe Cleaning<br />

Kaiser Whale sewer cleaning recycler.<br />

T | 01228 672300 or 01274 583696 E | enquiries@andidrain.co.uk W | www.andidrain.co.uk


Case Study<br />

Pipe Cleaning and Surveying<br />

The problem<br />

The highway drains were overflowing during periods of<br />

significant rainfall, causing localised flooding and the<br />

public footpaths and verges that the highway drains ran<br />

underneath were due to be replaced.<br />

The solution<br />

A length of 3400m of mainly 150mm diameter highway<br />

carrier drain and associated road gullies and lateral<br />

connections were cleaned and surveyed using an<br />

<strong>Andidrain</strong> sewer cleaning recycler and CCTV Unit.<br />

<strong>Andidrain</strong> Kaiser Whale Sewer<br />

Cleaning Recycler.<br />

Deploying the Crawler camera.<br />

The CCTV surveys identified some lengths of the carrier<br />

drain as being in poor structural condition and some<br />

lengths having root ingress.<br />

Root masses were cut and removed using a warthog<br />

and flail, followed by a complete clean of the system.<br />

To prevent root regrowth and further deterioration in<br />

the condition of the pipe, defective sections were lined<br />

using our UV (Ultra Violet) Pipe Lining rig, with lateral<br />

connections reopened using our remotely controlled<br />

robotic cutters.<br />

“Over the last 5 years I have found <strong>Andidrain</strong> to<br />

be a reliable and flexible and easy to do<br />

business with. They have adapted to the ever<br />

changing demands in the industry and provide<br />

a quality service whilst always looking for<br />

improvements and efficiencies.”<br />

Tim Shepherd, Programme Development Manager -<br />

Kier’s Highways Business<br />

Pipe survey controller.<br />

T | 01228 672300 or 01274 583696 E | enquiries@andidrain.co.uk W | www.andidrain.co.uk


Case Study<br />

Tank Cleaning<br />

The problem<br />

The pumps in a large 16m wide and 20m deep inlet<br />

pumping station at a wastewater treatment works were<br />

frequently blocking due to the volume of silt and<br />

screenings in the wet well.<br />

The solution<br />

The thick layer of sludge, screenings and silt in the wet<br />

well was first removed using a DISAB vacuum tanker<br />

working from the top only.<br />

As the levels of sludge, screenings and silt in the tank<br />

decreased a safe working area was cleared in the tank.<br />

Once the tank was deemed to be safe to enter after gas<br />

testing, two confined space trained operators were<br />

lowered into the wet well using a man riding basket and<br />

mobile crane. A further mobile crane and man riding<br />

basket was on standby at all times.<br />

When the operators were safely on the base of the well,<br />

the remaining material was broken up using the<br />

JetVac’s jetting hose and removed using the DISAB’s<br />

vacuum hose.<br />

The material removed from the well was screened<br />

using the mobile Screening and Dewatering Plant and<br />

the screened water was pumped back into the site<br />

drainage. The silt and debris was deposited into an<br />

eight yard builders skip for disposal offsite using our<br />

skip vehicle.<br />

Mobile Screening and Dewatering<br />

Plant and JetVac.<br />

“I have worked with <strong>Andidrain</strong> on the<br />

Industrial Cleaning contract for 4 years.<br />

I have always found <strong>Andidrain</strong> to be<br />

professional and reliable and their<br />

team have an extensive knowledge of<br />

industrial services work in the water<br />

industry. They are able to undertake<br />

large complex tank cleaning projects<br />

and approach any work with a can<br />

do attitude.”<br />

Sean Deacon, Vactor Controller,<br />

Environmental Services - United Utilities<br />

Mobile Screening and Dewatering Plant.<br />

DISAB removing silt, sludge and screenings from the 20m deep wet well.<br />

T | 01228 672300 or 01274 583696 E | enquiries@andidrain.co.uk W | www.andidrain.co.uk


Case Study<br />

Anaerobic Digester Cleaning<br />

The problem<br />

The mixers in a customer’s Anaerobic Digester had<br />

stopped working due to the volume of solids that had<br />

built up in the tank and also the customer needed to<br />

repair several small holes in the tank. To repair the<br />

mixers and the holes in the tank the tank needed to be<br />

emptied and cleaned.<br />

The solution<br />

The material in the Anaerobic Digester was broken up<br />

using a fire hose connected to a wash out onsite and<br />

then vacuumed out of the tank using one of our<br />

DISAB Centurions.<br />

Completion of the Works<br />

In a period of ten days we removed, screened and<br />

dewatered 900 tons of material from the Anaerobic<br />

Digester to enable the customer to repair the AD Plant.<br />

Mobile Screening and Dewatering Plant discharging dry<br />

material into the commercial bin at the rear of the plant.<br />

The wet material was then blown from the Disab into<br />

our mobile screening and dewatering plant which<br />

processed the material and deposited the dry material<br />

into a commercial bin at the rear of our mobile<br />

screening and dewatering plant. The customer removed<br />

the commercial bin using a forklift and tipped the dry<br />

material into their dry waste bays onsite for disposal.<br />

Our mobile screening and dewatering plant pumped the<br />

screened wastewater back into the customer’s process.<br />

Once the tank had been emptied it was given a final<br />

clean using the fire hose connected to a wash out.<br />

Dry material deposited into the customers dry waste bays onsite.<br />

DISAB and Mobile Screening and Dewatering Plant.<br />

T | 01228 672300 or 01274 583696 E | enquiries@andidrain.co.uk W | www.andidrain.co.uk


UV (Ultra Violet) Pipe Lining<br />

UV Pipe Lining:<br />

• Based on the ProKasro Ultra Violet (UV)<br />

cured in place pipe technology, the <strong>Andidrain</strong><br />

Lining Division are able to carry out<br />

trenchless pipe rehabilitation in a fraction of<br />

the time of conventional pipe lining methods<br />

using water or steam<br />

• The pipe liner is made of fibre glass and is<br />

impregnated in the factory with a liquid resin<br />

• The pipe liner is installed by winching the<br />

liner into place using a downstream and<br />

upstream manhole. Once in place the liner is<br />

inflated by air and a UV light train is pulled at<br />

a pre-determined speed through the lining<br />

which cures the liner in place<br />

Applications:<br />

• Pipes diameters from 150mm to over<br />

1600mm can be lined<br />

• The full pipe length can be lined manhole<br />

to manhole or a small section of the pipe<br />

length can be lined (patch lining)<br />

• Structural liner to prevent further<br />

deterioration of the pipe<br />

• To prevent root regrowth after root cutting<br />

• Pipe lining to stop ground water infiltration<br />

or exfiltration (leaking pipe)<br />

• To improve flow characteristics to prevent<br />

operational problems such as repeat<br />

blockages<br />

<br />

• Lateral connections are logged during the<br />

pre-lining CCTV survey and post lining are<br />

reopened using our robotic cutter.<br />

Brick sewer prior to lining<br />

Brick sewer post lining<br />

<br />

<br />

<br />

UV Pipe Lining vehicle<br />

T | 01228 672300 or 01274 583696 E | enquiries@andidrain.co.uk W | www.andidrain.co.uk


Drainage Asset Surveys<br />

Drainage Asset Surveys:<br />

• A large fleet of CCTV vehicles equipped<br />

with Pearpoint mainline pan, tilt and<br />

zoom cameras<br />

• High quality surveys, professionally<br />

processed presented in a variety of formats<br />

to suit client needs. Wincan 7 and 8 /<br />

HADDMS / AutoCAD<br />

• Dedicated team of CCTV report writers and<br />

AutoCAD technicians<br />

Applications:<br />

• 75mm to 2000mm pipes/Culverts<br />

• In pipes and culverts with high water<br />

levels the CCTV equipment is installed<br />

on a raft system.<br />

• EX-rated CCTV unit used in potentially<br />

explosive environments<br />

• Culverted watercourse inspections using<br />

our steerable CCTV cameras<br />

• Asset Surveys including Manhole and<br />

Pipe Surveys<br />

• Drainage Connectivity Surveys<br />

• Drainage Mapping<br />

• HADDMS Surveys (Highways Agency<br />

Drainage Data Management System)<br />

CCTV Vehicle<br />

AutoCAD drawing of highway drainage produced from onsite asset<br />

surveys, CCTV Vehicle GPS readings, annotated drainage plans and CCTV surveys<br />

T | 01228 672300 or 01274 583696 E | enquiries@andidrain.co.uk W | www.andidrain.co.uk


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